摘要:
An improved method of manufacturing a semiconductor device includes forming an insulating layer on a substrate, depositing a metal film layer on the insulating layer and depositing a photoresist layer on the metal film layer. The photoresist layer is formed with openings through which a predetermined surface of the metal film layer is exposed. The predetermined surface of the metal film layer is subjected to dry etching so that an underlying portion of the insulating layer is exposed. The remaining portion of the photoresist layer is then subjected to ashing by using an isopropyl alcohol-containing gas to expose the surface of said metal film layer.
摘要:
Proposed is a method for improving resist selectivity in dry etching of an aluminum-based material layer. A mixed gas containing a chlorine-based gas and hydrogen iodide (HI) is used as an etching gas. The chlorine-based gas furnishes Cl* as a main etchant for the Al-based material layer, while HI furnishes H*. For anisotropic etching of the Al-based material layer, decomposition products of a resist mask are used as a sidewall protection film. It has been known that deposition of the sidewall protection film is promoted when hydrogen atoms are contained in the sidewall protection film. HI is used in the present invention as a supply source for H* because the interatomic bond energy of its H--I bond is low as compared to that of H.sub.2, HCl or HBr so that HI is superior to the H* yielding efficiency under discharge dissociation conditions. In this manner, the bias power necessary for anisotropic etching may be reduced to inhibit sputtering out of the resist mask. Among practically useful etching gases are BCl.sub.3 /Cl.sub.2 /HI and Cl.sub.2 /HI.
摘要:
Disclosed is a dry etching method by which a polycide film consisting of a refractory metal silicide layer and a polysilicon layer are stacked one upon the other may be etched with high anisotropy, low pollution, high selectivity and high speed without using flon gases.According to the method of the present invention, an etching gas containing a fluorine base gas mixed at least with HBr is used for etching the polycide film for realizing anisotropic processing under sidewall protection by a reaction product of mainly the resist material and Br.Overetching for uniform processing in the wafer plane is performed with the use approximately solely of the fluorine base gas or HBr for realizing a high speed and improving substrate selectivity.The overetching step is preceded by oxygen plasma treatment for oxidizing the reaction product and intensifying side wall protective effects while improving anisotropy.Finally, the changes in the emission spectrum intensity during the etching are monitored for determining the end point of etching of the refractory metal silicide layer to enable more accurate setting of the etching conditions.
摘要:
A dry etching method for performing anisotropic etching of a layer of a silicon based material without using a chlorofluorocarbon gas, is proposed. Sulfur halides yielding free sulfur (S) into a plasma under conditions of dissociation by electrical discharge, such as S.sub.2 F.sub.2 or S.sub.2 Cl.sub.2, are used as main components of the etching gas. This S is used for sidewall protection and for improving selectivity during etching, and is removed by sublimation by heating the wafer after etching. Although etching may be achieved by S.sub.2 F.sub.2 alone, suitable measures may preferably be used to increase the S/X ratio of an etching reaction system, which is a ratio of the number of atoms of S to that of X or a halogen, because the layer of the silicon based material is highly susceptible to halogen radicals. Specifically, optimum results may be obtained by (a) adding H.sub.2, H.sub.2 S or SiH.sub.4 to the etching gas, (b) introducing hydrogen in advance into an area for etching by ion implantation, (c) using a silicon-containing resist mask, or (d) by coating the surface of a wafer cover with an amorphous silicon layer.
摘要:
In a plasma processing apparatus which includes a chamber (1) equipped with a wafer stage (3) for mounting thereon a substrate (2) to be processed, and which processes the substrate (2) by exposure to a plasma (4), a photon detection sensor (5) for measuring an ultraviolet-light-induced current is placed on a circumferential portion of a substrate mounting surface (3a) of the wafer stage (3) so that the occurrence of an abnormal discharge can be detected, in real time, from a change in the output of the photon detection sensor (5).
摘要:
The invention provides a substrate processing apparatus using a composite material which permits avoidance of occurrence of damages caused by the difference in thermal expansion between different materials and can be with stand the use at high temperatures. The substrate processing apparatus for processing a substrate is partially (for example, a substrate mounting stage) composed of a composite material 11 consisting of a matrix 12 comprising a ceramics member made of, for example, cordierite ceramics, aluminum nitride and/or a texture filled with an aluminum-based material (for example, aluminum or aluminum and silicon), and a ceramics layer (comprising, for example, Al2O3 and/or AlN) provided on the surface of the matrix 12.
摘要翻译:本发明提供一种使用复合材料的基板处理装置,其能够避免由不同材料之间的热膨胀差引起的损害的发生,并且可以在高温下使用。 用于处理基板的基板处理装置部分地(例如,基板安装台)由复合材料11组成,复合材料11由包括例如堇青石陶瓷,氮化铝和/或纹理的陶瓷构件的基体12组成 填充有铝基材料(例如铝或铝和硅),以及设置在基体12的表面上的陶瓷层(包括例如Al 2 O 3和/或AlN)。
摘要:
A dry etching method for a conductive material layer is disclosed. The dry etching method has the steps of: forming an oxygen-containing antireflection film on a surface of a conductive material layer; forming a patterned mask layer on the antireflection film; forming a sidewall protection film on a sidewall of the mask layer; and etching the conductive material layer using the mask layer having the sidewall protection film formed thereon. The sidewall protection film is formed after the antireflection film is patterned using the mask layer. The antireflection film is patterned after the sidewall protection film is formed, with the sidewall protection film left on the sidewall of the antireflection film. The sidewall protection film is formed by using at least one of sulfur based compound and sulfur nitride based compound. The antireflection film is composed of an SiON based material. The conductive material layer is composed of a material selected from the group consisting of a polycide film, an Al based alloy material layer, a Cu based alloy material layer and a refractory metal layer. The conductive material layer is formed on a semiconductor substrate having an insulating film formed on a surface thereof. The conductive material layer is formed on an insulating film having a barrier metal layer formed on a surface thereof.
摘要:
A plasma CVD process of forming a metal film containing a residual halogen element in a small amount and a high reliability semiconductor device fabricated by the process. The plasma CVD process includes the step of forming a metal film on a substrate to be processed, using a mixed gas containing a metal halide and hydrogen, wherein the plasma CVD process adopts a plasma CVD condition which is determined in such a manner that emission spectrum intensities of a plasma of the mixed gas are measured; and a mixing ratio of the metal halide in the mixed gas is set to be not more than a value at which a decreasing rate, depending on mixing of the metal halide, of an emission spectrum intensity of a hydrogen spectral line is rapidly changed and also at which an increasing ratio, depending on mixing of the metal halide, of an emission spectrum intensity of a halogen element is rapidly changed.
摘要:
A method of forming interconnectors involves the passivation (surface protective) of aluminum interconnector patterns and connection hole surfaces without objectionable particle level problems. Under electrical discharge disassociation conditions, sulphur (S) is liberated and permits the formation of an anti-corrosive polythiazyl in a plasma generated by using gaseous sulphur and nitrogen containing compounds. For example, in order to prevent the exposure of an aluminum interconnector material layer to atmospheric air after it has been resist masked and etched, plasma CVD is used with a gas containing a mixture of S.sub.2 F.sub.2 /H.sub.2 /N.sub.2, to form a protective film on the surfaces of the pattern. In this coated condition, after corrosion is prevented until such time as the next fabrication step which forms an interlayer insulation membrane is carried out. The protective film can be removed by heating the wafer to about 150.degree. C. at which time the protective film readily sublimes or decomposes. Other application come in that, after a natural oxide film is removed from a contact hole surface, until an upper interconnector is formed, the above mentioned protective film is temporarily formed over the exposed surfaces to prevent the reformation of the natural oxide film.
摘要:
A dry etching method whereby an SiO.sub.2 layer and an Si.sub.3 N.sub.4 layer may be etched with high selectivity for each other. As etching gas, such sulfur fluorides as S.sub.2 F.sub.2 are used which, when dissociated by electric discharges, will form SF.sub.x.sup.+ as a main etchant for the SiO.sub.2 layer or F* as a main etchant for the Si.sub.3 N.sub.4 layer and release sulfur in the plasma. When the SiO.sub.2 layer is etched on the Si.sub.3 N.sub.4 layer as an underlying layer via a resist mask, nitrogen atoms, removed from the underlying layer upon exposure thereof to the plasma, will combine with sulfur in the plasma to form on the exposed surface thereof such sulfur nitride compounds as polythiazyl (SN).sub.x, which will, in turn, serve to achieve high selectivity for the underlying layer. The SiO.sub.2 layer can also be etched via an Si.sub.3 N.sub.4 mask patterned into a predetermined shape, in which case sulfur nitride compounds formed on the Si.sub.3 N.sub.4 mask will serve to achieve high selectivity therefor.
摘要翻译:可以以高选择性彼此蚀刻SiO 2层和Si 3 N 4层的干蚀刻方法。 作为蚀刻气体,使用如S2F2这样的硫化氟,当通过放电解离时,其将形成SF x +作为SiO 2层或F *的主要蚀刻剂,作为Si 3 N 4层的主要蚀刻剂并释放等离子体中的硫。 当通过抗蚀剂掩模在Si 3 N 4层上作为下层蚀刻SiO 2层时,在暴露于等离子体时从底层去除的氮原子将与等离子体中的硫结合,以在暴露的表面上形成这样的硫 氮化物作为聚噻吩(SN)x,其又将用于实现对下层的高选择性。 也可以通过图案化为预定形状的Si 3 N 4掩模蚀刻SiO 2层,在这种情况下,形成在Si 3 N 4掩模上的硫化氮化合物将用于实现高选择性。