Abstract:
A manufacturing method and structure of a carbon fiber rim is revealed. A metal strip is formed by heating a metal substrate to a moldable temperature and then extruded molding. The metal strip comprises two side walls, a connecting wall and an inner rim wall to form a space surrounded by the side walls, the connecting wall, and the inner rim wall. Next, two terminals of the strip are connected to form a circle as a rim frame's embryo. The two side walls, or the two side walls and the inner rim wall of the rim frame's embryo are milled to form plural through holes and become a rim frame. Afterwards, the surface of the rim frame is roughened and covered with a trimmed carbon fiber cloth having a predetermined shape. After heatsetting and surface treating, a carbon fiber rim having a light weight and a strong structure is obtained.
Abstract:
A tire rim structure including an annular inner ring (2) provided on the inner ring of a tire body (1) and a circular outer ring (3) provided on the outside of the tire body (1), fixedly connected to the annular inner ring (2), and formed by stamping. The annular inner ring (2) includes an annular inner ring body (21) formed by extrusion, an annular left ring (22) provided at one side of the annular inner ring body (21) and formed by extrusion, and an annular right ring (23) provided at the other side of the annular inner ring body (21), connected to the circular outer ring (3), and formed by extrusion. A shaft hole (31) is provided at the middle part of the circular outer ring (3). By breaking down a tire rim into the annular inner ring body (21), the left ring (22), the right ring (23), and the outer ring (3) connected to the right ring, each of the components composing the tire rim can be processed and formed via extrusion or stamping processes, this provides increased consistency compared with an existing tire rim that is integrally processed and formed via a casting process, thus allowing for increased structural strength and simplified manufacturing process.
Abstract:
An extruded, tubular vehicle axle for front and rear wheel applications, is formed with integral, radially outwardly extending ribs, at the radial top and bottom dead centers of the axle, and continuously extending longitudinally along substantially the entire length of the axle parallel to the axis of the axle. The opposite end portions of the axle are snugly inserted within corresponding sockets formed, for example, in a vehicle axle yoke or carrier or housing, which sockets are provided with internal grooves for snugly receiving the ribs at the respective end portions. The exterior wall surface of the axle is substantially uniform in cross-section. The interior wall surface of the axle tube may vary, at pre-selected locations, to increase or decrease the wall thicknesses at such locations. The axle resists rotation relative to the sockets, under extreme torsional loads, and resists longitudinal bending or flexing, while being of relatively light weight.
Abstract:
A method for manufacturing a one-piece axle tube housing with localized sections of increased wall thickness includes providing a tube blank, inserting a mandrel having a reduced diameter profile, passing the tube through an extrusion die to conform the tube to the shape of the mandrel; and extraction of the mandrel from the tube to cause outward deformation of the tube at specific locations. A further reducing step may be used to form the final desired profile, including reduced inner and outer diameters along sections of the axle tube housing.
Abstract:
A method for balancing a wheel comprises at least the steps of extruding a profile of an uncured and/or non-vulcanized viscoelastic polymer comprising at least one filler having a total density of more than 0.9 kg/dm3, cutting a section from an extruded profile of said polymer, wherein the length of the section correlates with the required mass for balancing, applying the balancing weight to the rim of the wheel, and curing of the balancing weight at the wheel.
Abstract:
A manufacturing method and structure of a carbon fiber rim is revealed. A metal strip is formed by heating a metal substrate to a moldable temperature and then extruded molding. The metal strip comprises two side walls, a connecting wall and an inner rim wall to form a space surrounded by the side walls, the connecting wall, and the inner rim wall. Next, two terminals of the strip are connected to form a circle as a rim frame's embryo. The two side walls, or the two side walls and the inner rim wall of the rim frame's embryo are milled to form plural through holes and become a rim frame. Afterwards, the surface of the rim frame is roughened and covered with a trimmed carbon fiber cloth having a predetermined shape. After heatsetting and surface treating, a carbon fiber rim having a light weight and a strong structure is obtained.
Abstract:
A cycle wheel rim adapted to receive an open tire. The rim has a U-shaped radial cross section, with two sidewalls located on opposite sides of a median plane of the rim, and a lower bridge connecting the sidewalls. An upper bridge connects the sidewalls to form a closed contour. The upper bridge includes a median zone extending on opposite sides of the median plane. In the median zone and on a circumferential portion of the rim greater than or equal to 50% of its circumference, a reduced thickness of the upper bridge is less than 0.75 mm, or in an alternative embodiment, less than 0.65 mm.
Abstract:
An axle housing assembly including a cup-shaped center housing having flattened portions which are diametrically opposed from each other. Tubular housing members, each having an end face which is circular in cross section, are connected to the flattened portions of the cup-shaped center housing by a friction weld. The tubular housing members include a connecting portion extending axially from the end face, a first frustroconical portion interconnecting an intermediate portion to the connecting portion and a second frustroconical portion extends axially from the intermediate portion. The cross-sectional area of the connecting portion is thicker than the first frustroconical portion which gradually decreases in thickness toward the intermediate portion. The cup-shaped center housing defines a cavity having an opening thereto and includes a flange portion extending inwardly about the periphery of the opening and a cover plate is mounted on the inwardly extending flange portion. A spring seat member having a configuration providing first and second contact areas is welded to the tubular housing member. Additionally, there is disclosed a method of making the above-described axle housing assembly comprising the steps of forming the cup-shaped center housing from a flat plate and forming the flattened portions, forming the tubular housing members, forming openings in the flattened portions and connecting the tubular housing members to the flattened portions so that the tubular members are disposed over the openings.
Abstract:
The process of production of a hybrid wheel in light alloy of the type including a disk and a rim able to be rendered integral by a friction weld, is characterized by the fact that it involves the following working phases:production of the front disk, obtained via a dual operation of casting of an initial foundry preform and transferring the said initial foundry preform into a forging die, plus the operation of forging of the aforesaid initial foundry preform in view of obtaining the front disk, and then the operation of flash removal to obtain the said front disk;manufacturing of the rim portion, with production of a billet of light alloy, and conversion of the said billet into a circular flank obtained by hot or cold extrusion, followed by expansion of this circular flank to the dimensions of the final rim, plus the operation of hot or cold flow-forming of the circular flank to the final form and profile of the rim;assembly of the front disk portion and the rim via welding, involving a friction welding operation after machining of the areas to be assembled. The invention covers the production of hybrid and light alloy wheels manufactured in accordance with the process.
Abstract:
A method for manufacturing a one-piece axle tube housing with localized sections of increased wall thickness includes providing a tube blank, inserting a mandrel having a reduced diameter profile, passing the tube through an extrusion die to conform the tube to the shape of the mandrel; and extraction of the mandrel from the tube to cause outward deformation of the tube at specific locations. A further reducing step may be used to form the final desired profile, including reduced inner and outer diameters along sections of the axle tube housing.