Abstract:
Methods for the deposition of tungsten films are provided. The methods include depositing a nucleation layer by alternatively adsorbing a tungsten precursor and a reducing gas on a substrate, and depositing a bulk layer of tungsten over the nucleation layer.
Abstract:
Methods of depositing titanium nitride (TiN) films on a substrate are disclosed. The titanium nitride (TiN) films may be formed using a cyclical deposition process by alternately adsorbing a titanium-containing precursor and a NH3 gas on the substrate. The titanium-containing precursor and the NH3 gas react to form the titanium nitride (TiN) layer on the substrate. The titanium nitride (TiN) films are compatible with integrated circuit fabrication processes. In one integrated circuit fabrication process, an interconnect structure is fabricated. The titanium nitride films may also be used as an electrode of a three-dimensional capacitor structure such as for example, trench capacitors and crown capacitors.
Abstract:
Methods for the deposition of tungsten films are provided. The methods include depositing a nucleation layer by alternatively adsorbing a tungsten precursor and a reducing gas on a substrate, and depositing a bulk layer of tungsten over the nucleation layer.
Abstract:
In one embodiment, a method for forming a tungsten-containing layer on a substrate is provided which includes positioning a substrate containing a barrier layer within a process chamber, exposing the substrate to a first soak process (220) for a first tune period and depositing a nucleation layer (230) on the barrier layer by flowing a tungsten-containing precursor and a reductant into the process chamber. The method further includes exposing the substrate to a second soak process (240) for a second time period and depositing a bulk layer (250) on the nucleation layer In one example, the barrier layer contains titanium nitride and the first and second soak processes contain at least one reducing gas. The nucleation layer may be deposited by an atomic layer deposition process or a pulsed chemical vapor deposition process and the bulk layer may be deposited by a chemical vapor deposition process or a physical vapor deposition process.
Abstract:
Embodiments of the invention provide methods for reducing formation of void-type defects on the surface of a substrate during electrochemical plating. Embodiments of the invention provide methods to improve the wetting of a substrate surface prior to immersion and thereby minimize adhesion of bubbles to the substrate surface during immersion. A thin uniform metal oxide is formed on a metal layer on the substrate immediately prior to substrate immersion. In one aspect, exposing the substrate to an oxygen-containing gas, e.g. air, forms the metal oxide. The oxygen-containing gas may be flowed over the substrate or the substrate may be rotated at a high rate in the presence of an oxygen-containing gas. In another aspect, non-uniform metal oxides are first removed from the substrate in an anneal process and a thin uniform metal oxide is subsequently re-formed. An optimized substrate immersion method may also be used to further reduce void defects.
Abstract:
In one embodiment, a method for forming a tungsten-containing layer on a substrate is provided which includes positioning a substrate containing a barrier layer within a process chamber, exposing the substrate to a first soak process for a first time period and depositing a nucleation layer on the barrier layer by flowing a tungsten-containing precursor and a reductant into the process chamber. The method further includes exposing the substrate to a second soak process for a second time period and depositing a bulk layer on the nucleation layer. In one example, the barrier layer contains titanium nitride and the first and second soak processes contain at least one reducing gas. The nucleation layer may be deposited by an atomic layer deposition process or a pulsed chemical vapor deposition process and the bulk layer may be deposited by a chemical vapor deposition process or a physical vapor deposition process.
Abstract:
Embodiments of the invention generally provide an electrochemical plating system. The plating system includes a substrate loading station positioned in communication with a mainframe processing platform, at least one substrate plating cell positioned on the mainframe, at least one substrate bevel cleaning cell positioned on the mainframe, and a stacked substrate annealing station positioned in communication with at least one of the mainframe and the loading station, each chamber in the stacked substrate annealing station having a heating plate, a cooling plate, and a substrate transfer robot therein.
Abstract:
Disclosed are a MOCVD method and a gas distribution apparatus for fabricating nitride-based semiconductor crystals with high Al content between 20% and 100%, providing an inhomogeneous mixing of metalorganic and ammonia reactants in the gaseous environment to form a plurality of alternating zones, one rich in metalorganic source and the other rich in ammonia, immediately above the epitaxy substrates. This inhomogeneously mixed gaseous phase reduces parasitic reaction. In epitaxy process, the hot epitaxy substrates continuously move under said alternating zones of reactants, passing each zone at the time scales from a few milliseconds to a few tens of milliseconds.
Abstract:
Embodiments of the invention provide methods for reducing formation of void-type defects on the surface of a substrate during electrochemical plating. Embodiments of the invention provide methods to improve the wetting of a substrate surface prior to immersion and thereby minimize adhesion of bubbles to the substrate surface during immersion. A thin uniform metal oxide is formed on a metal layer on the substrate immediately prior to substrate immersion. In one aspect, exposing the substrate to an oxygen-containing gas, e.g. air, forms the metal oxide. The oxygen-containing gas may be flowed over the substrate or the substrate may be rotated at a high rate in the presence of an oxygen-containing gas. In another aspect, non-uniform metal oxides are first removed from the substrate in an anneal process and a thin uniform metal oxide is subsequently re-formed. An optimized substrate immersion method may also be used to further reduce void defects.
Abstract:
Embodiments of the invention generally provide an electrochemical plating system. The plating system includes a substrate loading station positioned in communication with a mainframe processing platform, at least one substrate plating cell positioned on the mainframe, at least one substrate bevel cleaning cell positioned on the mainframe, and a stacked substrate annealing station positioned in communication with at least one of the mainframe and the loading station, each chamber in the stacked substrate annealing station having a heating plate, a cooling plate, and a substrate transfer robot therein.