Abstract:
The invention relates to a method for producing a microelectromechanical system (MEMS) which comprises a sensor and CMOS technology-based electronics for processing the sensor signal, both being monolithically integrated in said system. To fulfil the pre-requisites for producing the electronic part (4) of the sensor (5) and the signal processing electronics using CMOS technology, a semiconductor wafer (2) containing a depression is bonded to a wafer with an epitaxial layer by means of said layer (3) using high-temperature fusion bonding, to form a double wafer and material is subsequently removed from one face of the double wafer. The latter is then polished until the epitaxial layer is exposed, thus creating a membrane (3a).
Abstract:
A method for fabricating microchip devices is provided. The method includes the steps of providing a first planar substrate (120), locating at least one first alignment feature (128) in the surface (122) of the first planar substrate (120), and bonding a second substrate (140) to the surface (122) of the first planar substrate (120). The method further includes the step of aligning subsequent process operations performed on at least one of the first (120) and second (140) substrates to visible alignment features of the first substrate (120), wherein the visible alignment features are at least one of the first alignment feature (128) and a visible feature that corresponds to the location of the first alignment feature (128).
Abstract:
A method of bonding includes using a bonding layer having a fluorinated oxide. Fluorine may be introduced into the bonding layer by exposure to a fluorine-containing solution, vapor or gas or by implantation. The bonding layer may also be formed using a method where fluorine is introduced into the layer during its formation. The surface of the bonding layer is terminated with a desired species, preferably an NH2 species. This may be accomplished by exposing the bonding layer to an NH4OH solution. High bonding strength is obtained at room temperature. The method may also include bonding two bonding layers together and creating a fluorine distribution having a peak in the vicinity of the interface between the bonding layers. One of the bonding layers may include two oxide layers formed on each other. The fluorine concentration may also have a second peak at the interface between the two oxide layers.
Abstract:
Microfluidic devices (140, 160, 170, 180, 230, 260, 280, 300, 320, 350, 400, 450) capable of combining discrete fluid volumes generally include channels (144, 147, 161A-D, 162A-D, 176, 177, 188, 189, 249, 250, 269, 270, 296, 297, 319A, 319B, 335, 336, 379A, 386A, 409, 415, 456) for supplying different fluids toward a sample chamber (146, 120, 122, 124, 126, 178, 191, 240, 271, 291, 314, 334, 375, 410, 459) and means for establishing fluid communication between the fluids within the chamber. Discrete fluid plugs are defined from larger fluid volumes before being combined. Certain embodiments utilize actuation chambers (240, 267, 289, 290, 292, 293, 313, 329, 330, 371, 372) or include subchambers (146A, 146B, 120A, 120B, 122A, 122B, 124A, 124B, 126A, 126B, 178A, 178B, 191A, 191B, 410A, 410B) divided by a rupture region (151, 165A, 165B, 179, 190) such as a frangible seal. Further embodiments utilize one or more deformable membranes (171, 185, 242, 268, 283, 323, 355, 420, 451) and/or porous regions (305, 303) to direct fluid flow. Certain devices may be pneumatically or magnetically actuated.
Abstract:
The invention concerns a method for treating a structure, which consists in: providing an initial structure comprising at least one main part (13) and a secondary part (21) which have a contact interface with each other and means constituting at least one zone to be treated capable of varying in thickness substantially perpendicularly to said interface under the effect of a treatment of the material of which it is made; and applying said treatment to said zone of the initial structure to be treated so as to obtain a final structure (12) such that the variation in the thickness of said zone creates the formation of an internal space (25) extending between said parts over at least one zone of said interface and substantially parallel to said interface or within at least one of said parts, spaced apart and substantially parallel to said interface. The invention also concerns the structure (12) with internal space (25) resulting from the displacement of one part relative to another part of said structure.
Abstract:
A fabrication and adhesion method for a polyaryl-ether-ketone (PAEK) device, such as a microfluidic device (400), is disclosed. At least one glassy uncrystallized PAEK substrate (250) is heated up to near or above the glass transition temperature to allow the substrate (250) to crystallize from the glass state, while embossing the substrate (250) with patterns (325). Bonding the PAEK substrate (250) to another substrate (255) is accomplished using a solvent-resistant adhesive (270), such as a polyimide-based adhesive, in combination with an adhesion enhancement treatment. In certain embodiments, the adhesion enhancement treatment is a plasma treatment or a chemical sulfonation treatment.
Abstract:
The present invention relates to a method of anodic bonding a first structure (14) to a glass layer (12). The method comprises the steps of arranging a conductive pattern (11) on a substrate, providing the glass layer on said conductive pattern (11), providing said first structure on said glass layer (12), providing an electrode on one side of said first structure, and applying a voltage to said conductive pattern and said electrode to obtain an electrical field across said first structure and said glass layer, between said conductive pattern (11) and said electrode (15) produce an anodic bonding between said first structure and said glass layer.
Abstract:
The invention provides a general fabrication method for producing MicroElectroMechanical Systems (MEMS) and related devices using Silicon-On-Insulator (SOI). One first obtains an SOI wafer that has (i) a handle layer, (ii) a dielectric layer, and (iii) a device layer. A mesa etch has been made on the device layer of the SOI wafer and a structural etch has been made on the dielectric layer of the SOI wafer. One then obtains a substrate (such as glass or silicon), where a pattern has been etched onto the substrate. The SOI wafer and the substrate are bonded together. Then the handle layer of the SOI wafer is removed, followed by the dielectric layer of the SOI wafer.