Abstract:
A process for producing a printed circuit board is disclosed, in which the following steps are sequentially conducted: (1) a step for dispersing in at least one of the mediums of water and an organic solvent (A) 95 to 20% by weight of a styrene polymer having a syndiotactic structure, (B) 5 to 80% by weight of a fibrous filler having a fiber length of 1 to 50 mm, and (C) 0.1 to 30 parts by weight of at least one of a binder and a binding fiber in proportion to 100 parts by weight of the total amount of said components (A) and (B), to make a slurry having a concentration of 0.5 to 100 g/l, (2) a sedimentation step of the dispersed solids in said slurry, (3) a step for removing at least one of the mediums of water and an organic solvent in the slurry by filtration and drying and molding the residue, (4) a step for melting with heating and pressure forming the molded product, and (5) a step for providing a metal layer on the molded article. The printed circuit board obtained by the process is excellent in impact resistance, heat resistance, mechanical strength and size stability as well as dielectric properties.
Abstract:
The electrical substrate material preferably comprises polytetrafluoroethylene filled with silica along with a small amount of microfiberglass. In an important feature of this invention, the ceramic filler (silica) is coated with a silane coating material.
Abstract:
A polyphenylene sulfide (PPS) molded board reinforced with 15-85 wt. % of glass fibers (GF) having a length of at least 5 mm is provided. The molded board is useful as an insulating substrate of a printed circuit board. The printed circuit board is prepared by compressing under heating a mixture or laminate of PPS and GF to form a composite molded board and, at or after the compression step, bonding a metallic foil to a surface the composite molded board. The printed circuit board is excellent in mechanical properties such as impact resistance, thermal properties such as heat distortion temperature and solder resistance, and adhesion between the insulating substrate and the metallic foil.
Abstract:
Circuit boards and methods of making circuit boards and dielectric materials for said circuit boards, with relatively high dielectric constants, excellent moisture resistance, and reduced tendency to incur changes in dimensions after processing. The method comprises blending in a polymer dispersion, a particulate filler material having a high dielectric constant and microfibrous material to form a slurry of polymer, filler, and fiber. A flocculant is added to the slurry to agglomerate the polymer particles, the filler particles, and the microfibers to produce a dough-like material. The dough-like material is eventually formed into a sheet, and is thereafter dried. A conductive foil such as copper is then applied to both sides of the sheet to provide a circuit board.
Abstract:
A heat-resistant synthetic fiber sheet which comprises 40 to 97 mass % of heat-resistant organic synthetic polymer short fibers and 3 to 60 mass % of a heat-resistant organic synthetic polymer fibrid and/or an organic resin binder for binding them, wherein at least a part of the short fibers has both end surfaces having an angle of inclination of 10 degree or more to the plane intersecting orthogonally to the fiber axis thereof. The heat-resistant synthetic fiber sheet is useful as a substrate for a laminate for an electric circuit board.
Abstract:
Provided is a nanofiber sheet that sufficiently refined by fibrillation and has high crystallinity of cellulose fiber and can realize a fiber-reinforced composite material exhibiting high transparency, a high elastic modulus, a low coefficient of linear thermal expansion, and high heat resistance and being high in flatness and smoothness. This nanofiber sheet includes crystalline cellulose as the main component and a lignin in an amount of from 10 ppm to 10 wt%. When a fiber/resin composite material obtained by impregnating the nanofiber sheet with tricyclodecane dimethacrylate, subjecting the impregnated product to UV-curing at 20 J/cm 2 , and heating the cured product in vacuum at 160°C for two hours includes 60 wt% of the cured tricyclodecane dimethacrylate and 40 wt% of nanofiber, the following physical characteristics (i) to (iii) are satisfied: (i) the parallel light transmittance of light of a wavelength of 600 nm at a sheet thickness of 100 µm is 70% or more; (ii) the Young's modulus is 5.0 GPa or more; and (iii) the coefficient of linear thermal expansion is 20 ppm/K or less.
Abstract:
A sheet comprising thermoplastic polymer (TP) (4) and short high tensile modulus fibers (3) , in which the concentration of TP (4) in the middle of the sheet is higher than at the surface of the sheet, useful for making prepregs with a thermoset resin.
Abstract:
The invention relates to a laminate comprising a metal layer which is formed on an covers the surface of an insulating substrate activated by the plasma treatment by any method selected from a sputtering method, a vacuum depositing method and an ion plating method. The substrate is obtained by molding a resin composition containing 20 to 150 parts by mass of a fibrous filler having an average fiber diameter of 0.1 to 5 µm and an average fiber length of 10 to 50 µm relative to 100 parts by mass of a base resin comprising a thermoplastic resin and a thermosetting resin.