Abstract:
The present disclosure includes a battery module having a power assembly that includes a plurality of battery cells and a plurality of bus bars that electrically couples a terminal of each of the plurality of battery cells to a terminal of an adjacent battery cell of the plurality of battery cells. The battery module also includes a lead frame that includes a plurality of cell taps respectively electrically coupled to the plurality of bus bars of the power assembly, and a plurality of leads that extends from the plurality of cell taps. The lead frame also includes a plurality of broken interconnects that electrically isolates the plurality of cell taps from one another and electrically isolates the plurality of leads from one another.
Abstract:
The present disclosure includes a battery module having a first electrochemical cell and a second electrochemical cell positioned adjacent to the first electrochemical cell. The battery module also includes a separator plate disposed between the first electrochemical cell and the second electrochemical cell. The separator plate includes a body comprising a first side and a second side opposite the first side. The first side is disposed adjacent a first face of the first electrochemical cell and includes a first indention. The first indention defines a first space between the first face of the first electrochemical cell and the first side of the separator plate. The first space is configured to enable swelling of the first electrochemical cell into the first space.
Abstract:
The present disclosure includes a battery module that includes a plurality of lithium ion battery cells disposed within a battery module packaging. Each of the plurality of lithium ion battery cells is individually held in place within the battery module packaging by a restraining medium. The restraining medium conformally covers a substantial portion of the surface of each of the plurality of lithium ion battery cells and prevents each of the plurality of lithium ion battery cells from expanding during operation of the battery module.
Abstract:
The present disclosure a battery module having electrochemical cells and a bus bar carrier. The bus bar carrier includes a finger having a first surface, a second surface opposite to the first surface and configured to be disposed proximate to a first electrochemical cell of the plurality of electrochemical cells, a thickness extending between the first surface and the second surface, an opening extending through the first surface, through the thickness, and through the second surface, and a cavity disposed adjacent to the opening and exposed through the second surface of the finger. The battery module also includes a lead wire passing through the opening from the first surface of the finger to the second surface of the finger, and a sensor coupled to the lead wire to enable communication between the sensor and the first electrochemical cell, wherein the sensor is disposed in the cavity.
Abstract:
The present disclosure includes a battery module with a housing having first and second ends and first and second lateral sides between the first and second ends. The battery module includes prismatic electrochemical cells and a cooling duct having first and second segments. A first body of the first segment extends along the first lateral side of the housing and includes a first opening to environment. A second body of the second segment extends along the second lateral side of the housing and includes a second opening to the environment. The first and second openings are proximate to the second end of the housing. The battery module includes a fan disposed on the first end of the housing. The fan is fluidly coupled to the cooling duct and provides airflow through the first and second openings and along the first and second bodies.
Abstract:
The present disclosure a battery module having electrochemical cells and a bus bar carrier. The bus bar carrier includes a finger having a first surface, a second surface opposite to the first surface and configured to be disposed proximate to a first electrochemical cell of the plurality of electrochemical cells, a thickness extending between the first surface and the second surface, an opening extending through the first surface, through the thickness, and through the second surface, and a cavity disposed adjacent to the opening and exposed through the second surface of the finger. The battery module also includes a lead wire passing through the opening from the first surface of the finger to the second surface of the finger, and a sensor coupled to the lead wire to enable communication between the sensor and the first electrochemical cell, wherein the sensor is disposed in the cavity.
Abstract:
The present disclosure includes a battery module with a housing having first and second ends and first and second lateral sides between the first and second ends. The battery module includes prismatic electrochemical cells and a cooling duct having first and second segments. A first body of the first segment extends along the first lateral side of the housing and includes a first opening to environment. A second body of the second segment extends along the second lateral side of the housing and includes a second opening to the environment. The first and second openings are proximate to the second end of the housing. The battery module includes a fan disposed on the first end of the housing. The fan is fluidly coupled to the cooling duct and provides airflow through the first and second openings and along the first and second bodies.
Abstract:
A battery module includes a battery module housing, a heat exchanger including a plurality of fins disposed in the housing, a first lithium ion battery cell and a second lithium ion battery cell disposed within the battery module housing. The first lithium ion battery cell and the second lithium ion battery cell are separated by a fin of the plurality of fins. The module includes a temperature sensing component coupled to the fin separating the first and second battery cells. Filler material is disposed within the housing and between the battery cells and the fins to mechanically restrain the battery cells within the battery module housing. The filler materials conduct thermal energy between the battery cells and the fin. The filler material covers a free end of the fin and the temperature sensing component. The temperature sensing component is coupled to a conductor extending out of the filler material.
Abstract:
A battery module includes a battery module housing, a heat exchanger including a plurality of fins disposed in the housing, a first lithium ion battery cell and a second lithium ion battery cell disposed within the battery module housing. The first lithium ion battery cell and the second lithium ion battery cell are separated by a fin of the plurality of fins. The module includes a temperature sensing component coupled to the fin separating the first and second battery cells. Filler material is disposed within the housing and between the battery cells and the fins to mechanically restrain the battery cells within the battery module housing. The filler materials conduct thermal energy between the battery cells and the fin. The filler material covers a free end of the fin and the temperature sensing component. The temperature sensing component is coupled to a conductor extending out of the filler material.
Abstract:
The present disclosure includes a group of electrically interconnected battery cells disposed within a housing. The disclosure also includes a major terminal of a battery module configured to be coupled to a load for powering the load. One or more portions of the major terminal are disposed within a recess in a surface of the housing. The present disclosure also includes a bus bar that provides an electrical pathway between the group of electrically interconnected battery cells and the major terminal. The bus bar is disposed within the housing.