Lubricants
    5.
    发明授权

    公开(公告)号:US2682523A

    公开(公告)日:1954-06-29

    申请号:US16396650

    申请日:1950-05-24

    Applicant: SHELL DEV

    CPC classification number: C07C19/01 B01F17/0085 C08K5/02 C10G73/38 C10M105/525 C10M131/14 C10M173/00 C10M173/02 C10M2201/02 C10M2201/041 C10M2201/042 C10M2201/062 C10M2201/066 C10M2201/083 C10M2201/085 C10M2203/10 C10M2203/102 C10M2203/104 C10M2203/106 C10M2203/108 C10M2205/00 C10M2205/026 C10M2205/14 C10M2205/16 C10M2205/17 C10M2207/023 C10M2207/026 C10M2207/027 C10M2207/10 C10M2207/121 C10M2207/122 C10M2207/123 C10M2207/125 C10M2207/128 C10M2207/129 C10M2207/144 C10M2207/146 C10M2207/22 C10M2207/24 C10M2207/284 C10M2207/285 C10M2207/287 C10M2207/288 C10M2207/289 C10M2207/40 C10M2207/402 C10M2207/404 C10M2209/00 C10M2209/02 C10M2209/04 C10M2209/06 C10M2209/062 C10M2209/08 C10M2209/082 C10M2209/10 C10M2209/103 C10M2209/104 C10M2209/108 C10M2209/109 C10M2211/08 C10M2215/04 C10M2215/042 C10M2215/044 C10M2215/06 C10M2215/062 C10M2215/064 C10M2215/065 C10M2215/066 C10M2215/08 C10M2215/082 C10M2215/10 C10M2215/102 C10M2215/12 C10M2215/16 C10M2215/18 C10M2215/20 C10M2215/202 C10M2215/204 C10M2215/22 C10M2215/221 C10M2215/225 C10M2215/226 C10M2215/26 C10M2215/28 C10M2215/30 C10M2217/00 C10M2217/02 C10M2217/04 C10M2217/046 C10M2217/06 C10M2219/02 C10M2219/024 C10M2219/042 C10M2219/044 C10M2219/064 C10M2219/085 C10M2223/02 C10M2223/04 C10N2240/201 C10N2240/202 C10N2240/40 C10N2240/401 C10N2240/402 C10N2240/403 C10N2240/404 C10N2240/405 C10N2240/406 C10N2240/407 C10N2240/408 C10N2240/409 H01B3/22 H01B3/24

    Abstract: A paraffin wax recovered from a mineral oil residue and having a melting-point of at least 160, preferably above 180 DEG F., an average molecular weight of above 475, preferably 525-1000, and containing at least 60, preferably at least 80, per cent by weight of straight-chain paraffins is halogenated to a halogen content of 20-60 per cent by weight. Crude waxy mineral oil of paraffinic or mixed base type is vacuum distilled, e.g. to remove all fractions boiling below 650 DEG F at 130 mm., and to leave a short residue fraction. This may be deasphalted and/or solvent extracted, and is then de-waxed by a solvent, the wax de-oiled by dissolving in the usual solvents, e.g. using 7 vols. to 1 of wax at a solution temperature of about 140 DEG F., and wax precipitated by cooling to about 60 DEG F. This wax is dissolved in 2-10 vols. of a de-waxing solvent at a temperature of at least the melting-point of the wax, generally about 150-170 DEG F., and the solution cooled to about 65-80 DEG F. below the melting-point of the wax desired to be precipitated. To recover high-melting wax, the filtration temperature must be, in general, about 100 DEG F. or more. Wax in solution may be recovered by distilling off solvent or precipitating at a lower temperature. Various wax fractions or combinations thereof having the stated characteristics may be used for the halogenation. Chlorine is preferred but fluorine, bromine or dis-similar halogens may be introduced. Thus, chlorine may be passed into the molten wax at 230-248 DEG F. to a content of 30 per cent, and the product blown with nitrogen. Halogenation may also be effected by the processes of U.S.A. Specifications 2,186,916, 2,340,968, 2,370,787, 2,372,414, and 2,403,179. Products containing chlorine, fluorine or both, the chlorine content being at least 80 per cent of the total halogen, are specified. The products are used as lubricants for metal working, in coating and protective agents, fireproofing and dielectric compositions, hydraulic fluids, fly-paper coating, plasticizers, and additives for cutting oils, lubricants, and greases. They may be added to neutral vehicles such as water, mineral, fatty or other oils, greases, polymers, and resins. They can be emulsified with water using partial esters of polyhydric alcohols and monocarboxylic acids as emulsifiers, with additions of cationic wetting-agents, detergents, oils, anti-oxidants, corrosion inhibitors, and the like. Partial esters of glycerine, erythritol, pentaerythritol, mannitol, sorbitol, and sorbitan with acids having an aliphatic or cycloaliphatic radical of at least 8, e.g. 10-40. carbon atoms are exemplified. They may be condensed with alkylene oxides or hydrogenated. The wetting agents include amines and their salts or amides, preferably having long-chain aliphatic radicals, and quaternary ammonium compounds. The emulsions may contain: 3-50 per cent halogenated wax, 1-25 emulsifier, 0.1-10 wetting agent, balance water. A base emulsion made by mixing the liquified wax with the other ingredients can be diluted with additional water or aqueous media. The compositions may include phosphatides, fatty or voltolized oils, sulphonates, metal stearates, phenates, alkyl or amino phenols, amines, long-chain dicarboxylic acids, compounds containing an acidic radical close to a mercapto, nitrile, nitro or nitroso group, urea or thiourea derivatives, carbazides, carbazones, polymerized olefins or esters. Examples are given of drawing lubricants containing 30-40 per cent chlorinated wax, 2-4 per cent sorbitan or glycerol mono-oleate, mannitan monolaurate or pentaerythritol monocaprylate, 4-8 polyoxyethylene sorbitan mono-oleate or stearate or polyoxyethylene mannitan monolaurate, 2-4 lauryl, stearyl, dodecyl, abietyl or oleyl amine or stearic amide, and balance water except in one case where 5 per cent mineral oil is included.ALSO:Lubricants, especially for metal working, comprise a product obtained from a paraffin wax recovered from a mineral oil residue and having a melting point of at least 160 DEG , preferably above 180 DEG F, an average molecular weight of above 475, preferably 525-1000, and containing at least 60, preferably at least 80 per cent by weight of straight-chain paraffins, by halogenating to a halogen content of 20-60 per cent by weight. Crude waxy mineral oil of paraffinic or mixed base type is vacuum distilled, e.g. to remove all fractions boiling below 650 DEG F at 130 mm., and to leave a short residue fraction. This may be de-asphalted and/or solvent extracted, and is then de-waxed by a solvent, the wax de-oiled by dissolving in the usual solvents; e.g. using 7 vols to 1 of wax at a solution temperature of about 140 DEG F, and wax precipitated by cooling to about 60 DEG F. This wax is dissolved in 2-10 vols. of a de-waxing solvent at a temperature of at least the melting point of the wax, generally about 150-170 DEG F, and the solution cooled to about 65-80 DEG F below the melting point of the wax desired to be precipitated. To recover high melting wax, the filtration temperature must be, in general, about 100 DEG F or more. Wax in solution may be recovered by distilling off solvent or precipitating at a lower temperature. Various wax fractions or combinations thereof having the stated characteristics may be used for the halogenation. Chlorine is preferred but fluorine, bromine or dissimilar halogens may be introduced (see Group IV(b)). The products are used as lubricants for metal working and additives for cutting oils, lubricants and greases. They may be added to neutral vehicles such as water, mineral, fatty or other oils, greases, polymers, and resins. They can be emulsified with water using partial esters of polyhydric alcohols and monocarboxylic acids as emulsifiers, with additions of cationic wetting agents, detergents, oils, anti-oxidants, corrosion inhibitors and the like. Partial esters of glycerine, erythritol, pentaerythritol, mannitol, sorbitol, and sorbitan with acids having an aliphatic or cycloaliphatic radical of at least 8, e.g. 10-40 carbon atoms are exemplified. They may be condensed with alkylene oxides or hydrogenated. The wetting agents include amines and their salts or amides, preferably having long chain aliphatic radicals, and quaternary ammonium compounds. The emulsions may contain: 3-50 per cent halogenated wax, 1-25 emulsifier, 0.1-10 wetting agent, balance water. A base emulsion made by mixing the liquefied wax with the other ingredients can be diluted with additional water or aqueous media. The compositions may include phosphatides, fatty or voltolized oils, sulphonates, metal stearates, phenates, alkyl or amino phenols, amines, long chain dicarboxylic acids, compounds containing an acidic radical close to a mercapto, nitrile, nitro or nitroso group, urea or thiourea derivatives, carbazides, carbazones, polymerized olefins or esters. Examples are given of drawing lubricants containing 30-40 per cent chlorinated wax, 2-4 per cent sorbitan or glycerol mono-oleate, mannitan monolaurate or pentaerythritol monocaprylate, 4-8 polyoxyethylene sorbitan monooleate or stearate or polyoxyethylene mannitan monolaurate, 2-4 lauryl, stearyl, dodecyl, abietyl or oleyl amine or stearic amide, and balance water except in one case where 5 per cent mineral oil is included.

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