公开(公告)号：US10347762B1

公开(公告)日：2019-07-09

申请号：US15991570

申请日：2018-05-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Su-Hao Liu ,  Kuo-Ju Chen ,  Chun-Hung Wu ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Huicheng Chang ,  Ying-Lang Wang

IPC: H01L27/088 ,  H01L29/78 ,  H01L21/02 ,  H01L21/3115 ,  H01L29/66 ,  H01L21/8234 ,  H01L29/165 ,  H01L21/3215

Abstract: Embodiments disclosed herein relate generally to forming an ultra-shallow junction having high dopant concentration and low contact resistance in a p-type source/drain region. In an embodiment, a method includes forming a source/drain region in an active area on a substrate, the source/drain region comprising germanium, performing an ion implantation process using gallium (Ga) to form an amorphous region in the source/drain region, performing an ion implantation process using a dopant into the amorphous region, and subjecting the amorphous region to a thermal process.

公开(公告)号：US12300717B2

公开(公告)日：2025-05-13

申请号：US17670740

申请日：2022-02-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Chang Lin ,  Chun-Hung Wu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L29/06 ,  H01L21/8234 ,  H01L29/786

Abstract: A method includes depositing a multi-layer stack over a semiconductor substrate, the multi-layer stack including a plurality of sacrificial layers that alternate with a plurality of channel layers; forming a first recess in the multi-layer stack; forming first spacers on sidewalls of the sacrificial layers in the first recess; depositing a first semiconductor material in the first recess, where the first semiconductor material is undoped, where the first semiconductor material is in physical contact with a sidewall and a bottom surface of at least one of the first spacers; implanting dopants in the first semiconductor material, where after implanting dopants the first semiconductor material has a gradient-doped profile; and forming an epitaxial source/drain region in the first recess over the first semiconductor material, where a material of the epitaxial source/drain region is different from the first semiconductor material.

公开(公告)号：US12293924B2

公开(公告)日：2025-05-06

申请号：US18415411

申请日：2024-01-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Cheng Chen ,  Wei-Ting Chien ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: G03F7/20 ,  G03F7/00 ,  H01L21/027 ,  H01L21/32

Abstract: A method of exposing a wafer to a high-tilt angle ion beam and an apparatus for performing the same are disclosed. In an embodiment, a method includes forming a patterned mask layer over a wafer, the patterned mask layer including a patterned mask feature; exposing the wafer to an ion beam, a surface of the wafer being tilted at a tilt angle with respect to the ion beam; and moving the wafer along a scan line with respect to the ion beam, a scan angle being defined between the scan line and an axis perpendicular to an axis of the ion beam, a difference between the tilt angle and the scan angle being less than 50°.

公开(公告)号：US12218196B2

公开(公告)日：2025-02-04

申请号：US17670924

申请日：2022-02-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Chang Lin ,  Chun-Hung Wu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L29/06 ,  H01L21/8234 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

Abstract: A method includes depositing a multi-layer stack on a semiconductor substrate, the multi-layer stack including a plurality of sacrificial layers that alternate with a plurality of channel layers; forming a dummy gate on the multi-layer stack; forming a first spacer on a sidewall of the dummy gate; performing a first implantation process to form a first doped region, the first implantation process having a first implant energy and a first implant dose; performing a second implantation process to form a second doped region, where the first doped region and the second doped region are in a portion of the channel layers uncovered by the first spacer and the dummy gate, the second implantation process having a second implant energy and a second implant dose, where the second implant energy is greater than the first implant energy, and where the first implant dose is different from the second implant dose.

公开(公告)号：US12211820B2

公开(公告)日：2025-01-28

申请号：US17472086

申请日：2021-09-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-I Chu ,  Han-De Chen ,  Chen-Fong Tsai ,  Jyh-Cherng Sheu ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L23/00 ,  H01J37/32 ,  H01L21/02 ,  H01L21/26

Abstract: Wafer bonding apparatus and method are provided. A method includes performing a first plasma activation process on a first surface of a first wafer. The first plasma activation process forms a first high-activation region and a first low-activation region on the first surface of the first wafer. A first cleaning process is performed on the first surface of the first wafer. The first cleaning process forms a first plurality of silanol groups in the first high-activation region and the first low-activation region. The first high-activation region includes more silanol groups than the first low-activation region. The first wafer is bonded to a second wafer.

公开(公告)号：US12183632B2

公开(公告)日：2024-12-31

申请号：US17814981

申请日：2022-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Meng-Han Chou ,  Su-Hao Liu ,  Kuo-Ju Chen ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/768 ,  H01L21/285 ,  H01L21/311 ,  H01L21/3213 ,  H01L21/3215 ,  H01L23/532 ,  H01L23/535 ,  H01L29/08 ,  H01L29/417 ,  H01L29/45 ,  H01L29/66 ,  H01L29/78

Abstract: A method includes forming a metallic feature, forming an etch stop layer over the metallic feature, implanting the metallic feature with a dopant, forming a dielectric layer over the etch stop layer, performing a first etching process to etch the dielectric layer and the etch stop layer to form a first opening, performing a second etching process to etch the metallic feature and to form a second opening in the metallic feature, wherein the second opening is joined with the first opening, and filling the first opening and the second opening with a metallic material to form a contact plug.

公开(公告)号：US12183581B2

公开(公告)日：2024-12-31

申请号：US18358609

申请日：2023-07-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hongfa Luan ,  Yi-Fan Chen ,  Chun-Yen Peng ,  Cheng-Po Chau ,  Wen-Yu Ku ,  Huicheng Chang

IPC: H01L21/28 ,  H01L21/225 ,  H01L21/306 ,  H01L21/3105 ,  H01L21/8234 ,  H01L29/08 ,  H01L29/40 ,  H01L29/423 ,  H01L29/51 ,  H01L29/66 ,  H01L29/78 ,  H01L29/417

Abstract: Embodiment described herein provide a thermal treatment process following a high-pressure anneal process to keep hydrogen at an interface between a channel region and a gate dielectric layer in a field effect transistor while removing hydrogen from the bulk portion of the gate dielectric layer. The thermal treatment process can reduce the amount of threshold voltage shift caused by a high-pressure anneal. The high-pressure anneal and the thermal treatment process may be performed any time after formation of the gate dielectric layer, thus, causing no disruption to the existing process flow.

公开(公告)号：US12165888B2

公开(公告)日：2024-12-10

申请号：US17532104

申请日：2021-11-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chieh Chang ,  Jyh-Cherng Sheu ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/67 ,  H01L21/66 ,  H01L21/683

Abstract: A method of forming a semiconductor device includes mounting a first wafer on a first wafer chuck and mounting a second wafer on a second wafer chuck. A push pin is extended through the first wafer chuck to distort the first wafer. A surface profile distortion of the first wafer is measured with a first surface profiler. A vacuum pressure of a vacuum zone on the first wafer chuck is adjusted using a measurement of the surface profile distortion. The first wafer chuck is moved towards the second wafer chuck so that the first wafer physically contacts the second wafer, and the first wafer is bonded to the second wafer.

公开(公告)号：US20240395871A1

公开(公告)日：2024-11-28

申请号：US18790792

申请日：2024-07-31

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wei-Ting Chien ,  Wen-Yen Chen ,  Li-Ting Wang ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang

IPC: H01L29/10 ,  H01L29/06 ,  H01L29/08 ,  H01L29/66

Abstract: In an embodiment, a device includes: a gate structure on a channel region of a substrate; a gate mask on the gate structure, the gate mask including a first dielectric material and an impurity, a concentration of the impurity in the gate mask decreasing in a direction extending from an upper region of the gate mask to a lower region of the gate mask; a gate spacer on sidewalls of the gate mask and the gate structure, the gate spacer including the first dielectric material and the impurity, a concentration of the impurity in the gate spacer decreasing in a direction extending from an upper region of the gate spacer to a lower region of the gate spacer; and a source/drain region adjoining the gate spacer and the channel region.

公开(公告)号：US20240395606A1

公开(公告)日：2024-11-28

申请号：US18790674

申请日：2024-07-31

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Ju Chen ,  Chun-Hsien Huang ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/528 ,  H01L23/532

Abstract: A connecting structure includes a first dielectric layer disposed over a substrate and a conductive feature, a doped dielectric layer disposed over the first dielectric layer, a first metal portion disposed in the first dielectric layer and in contact with the conductive feature, and a doped metal portion disposed over the first metal portion. The first metal portion and the doped metal portion include a same noble metal material. The doped dielectric layer and the doped metal portion include same dopants.