公开(公告)号：US20060105661A1

公开(公告)日：2006-05-18

申请号：US10541147

申请日：2003-12-11

申请人： Paolo Steinbach

发明人： Paolo Steinbach

IPC分类号： D04H13/00 ,  B32B5/26 ,  D04H1/00

CPC分类号： B32B5/26 ,  B29C43/22 ,  B29C43/24 ,  B29C43/265 ,  B29C51/004 ,  B29C51/082 ,  B29C65/4815 ,  B29C65/486 ,  B29C70/504 ,  B29C2035/0822 ,  B29C2791/006 ,  B29C2791/007 ,  B29L2031/3005 ,  B32B5/022 ,  B32B7/12 ,  B32B27/08 ,  B32B27/12 ,  B32B27/32 ,  B32B37/04 ,  B32B37/156 ,  B32B2250/40 ,  B32B2305/20 ,  B32B2307/738 ,  B32B2310/0825 ,  B32B2323/04 ,  B32B2419/00 ,  B32B2605/003 ,  B32B2605/10 ,  B60R13/02 ,  D04H1/48 ,  D04H1/485 ,  D04H1/498 ,  D04H1/559 ,  D04H13/00 ,  E04C2/24 ,  E04G9/05 ,  E04G9/10 ,  Y10T442/60 ,  Y10T442/659 ,  Y10T442/696

摘要： The invention relates to a thermoformable panel. According to the invention, the panel is composed of thermoplastic fibers forming a nonwoven fabric particularly having double crossed, randomized and thermally bonded webs, pressed under heating to cause a partial “melting” of the fibers, i.e. at least a partial loss of their fibrous phase and change into a viscous or viscoelastic phase, the relative distributions of the fraction of fibers that retain the fibrous phase and the fraction of plastic material that took the viscous or viscoelastic state depending on the depth thereof in the sheet thickness. The invention further relates to a formed, especially a highly embossed panel made of a thermoformable plastic material. The latter may be an intermediate semifinished product of a starting material. The invention also relates to a method for fabricating highly embossed panel. Particularly, the invention relates to a formed, especially a highly embossed panel and to the method for fabrication thereof, which highly embossed panel finds use in the automotive, naval, aerospace, railway and building industries, for the fabrication of interior or exterior coverings or structural members.

摘要翻译： 本发明涉及一种可热成型面板。 根据本发明，面板由形成非织造织物的热塑性纤维组成，特别是具有双交叉，随机和热粘合的织物，加热压制以引起纤维的部分“熔化”，即其纤维的至少部分损失 相变并变成粘性或粘弹性相，保留纤维相的纤维的分数和根据其厚度的粘度或粘弹性状态的塑性材料的分数的相对分布。 本发明还涉及一种形成的，特别是由可热成形的塑料材料制成的高度压花的面板。 后者可以是起始材料的中间半成品。 本发明还涉及制造高压花板的方法。 特别地，本发明涉及一种形成的，特别是高度压花的面板及其制造方法，其高度压花面板在汽车，海军，航空航天，铁路和建筑业中被使用，用于内部或外部覆盖物的制造或 结构成员。

公开(公告)号：US20040217523A1

公开(公告)日：2004-11-04

申请号：US10426362

申请日：2003-04-29

申请人： Lear Corporation

发明人： Eric J. Benninger

IPC分类号： B29C051/02

CPC分类号： B29C51/16 ,  B29C51/004 ,  B29C51/082 ,  B29C2791/001 ,  B29C2791/006 ,  B29K2105/04 ,  B29L2009/00 ,  B29L2031/3005 ,  B29L2031/3014 ,  B29L2031/731 ,  Y10T156/1028 ,  Y10T156/1031

摘要： A method of making a vehicle interior trim part includes forming an air-permeable substrate into a desired shape; positioning the formed substrate and a cover material on a vacuum mold such that the substrate extends between the cover material and the mold; and vacuum forming the cover material over the substrate.

摘要翻译： 制造车辆内饰件的方法包括将透气性基材形成为期望的形状; 将形成的基底和覆盖材料定位在真空模具上，使得基底在覆盖材料和模具之间延伸; 以及在所述基底上形成所述覆盖材料的真空。

公开(公告)号：US20020185767A1

公开(公告)日：2002-12-12

申请号：US09879755

申请日：2001-06-12

申请人： PX Industries Incoporated

发明人： Martin J. Barker

IPC分类号： B29C035/08 ,  B29C051/42 ,  B29C051/46

CPC分类号： B29C35/0805 ,  B29C51/004 ,  B29C51/082 ,  B29C2035/0811 ,  B29C2035/0861 ,  B29K2905/02 ,  B29L2031/712

摘要： An apparatus for thermoforming an article of fiber packaging from a fibrous slurry is provided. The apparatus includes first and second co-operable dies being adapted to receive the fibrous slurry therebetween. The apparatus includes at least one thermal mass mounted to at least one of the first and second dies. The apparatus includes at least one radio-frequency induction coil mounted to at least one of the first and second dies. The apparatus includes a power source in electrical communication with the at least one radio-frequency induction coil to supply radio-frequency energy thereto and wherein the coil is adapted to induce an electromagnetic field within one or more thermal masses to heat a respective die and thermoform the fibrous slurry into the article of fiber packaging. At least one of the first and second dies can include at least one sensor for measuring the temperature of the respective die.

摘要翻译： 提供了一种用于从纤维浆料热成型纤维包装物品的设备。 该装置包括适于在其间容纳纤维浆料的第一和第二可协作模具。 该装置包括安装到第一和第二模具中的至少一个的至少一个热质量。 该装置包括安装在第一和第二模具中的至少一个上的至少一个射频感应线圈。 该装置包括与至少一个射频感应线圈电连通以向其提供射频能量的电源，并且其中线圈适于在一个或多个热质量内感应电磁场以加热相应的模具和热成型 纤维浆料进入纤维包装制品。 第一和第二模具中的至少一个可以包括用于测量相应模具的温度的至少一个传感器。

公开(公告)号：US5362546A

公开(公告)日：1994-11-08

申请号：US177014

申请日：1994-01-04

申请人： Roger Boulanger

发明人： Roger Boulanger

IPC分类号： D04H1/46 ,  B29C51/00 ,  B29C51/08 ,  B29C51/14 ,  B29C70/08 ,  B29C70/20 ,  D04H1/00 ,  D04H1/54 ,  D04H13/00 ,  B32B3/10

CPC分类号： D04H5/12 ,  B29C51/004 ,  B29C51/145 ,  B29C70/083 ,  B29C70/20 ,  D04H13/00 ,  D04H18/04 ,  D04H3/011 ,  D04H3/11 ,  D04H3/12 ,  D04H3/153 ,  B29C43/203 ,  B29C51/082 ,  B29K2105/06 ,  B60R13/08 ,  B60R13/083 ,  Y10T428/24273 ,  Y10T428/24322 ,  Y10T428/24331 ,  Y10T428/28 ,  Y10T442/669 ,  Y10T442/69 ,  Y10T442/697

摘要： A three-dimensional non-woven fabric with a thermally activated adhesive surface well suited for use as a facing fabric for covering a fibrous mat. The fabric comprises two adjoining fiber layers, namely an adhesive layer including bond-forming fibers fusible at a predetermined temperature and a facing layer of fibers having a considerably higher melting temperature than the bond-forming fibers. The fibers of both layers are mechanically engaged one with another and are arranged flat-wise in bundles interconnected at junctures by protuberant fiber packings disposed in a staggered relationship throughout the fabric. Bond-forming fibers are concentrated in the apex portions of the fiber packings to form the thermally activated adhesive surface. The invention also extends to a process for manufacturing the three-dimensional non-woven fabric, based on the so-called "rosebud" technique for producing foraminous webs. The invention further comprehends a molded fibrous mat article with a non-woven fabric facing layer, and a method for producing the article.

摘要翻译： 一种具有热活化粘合剂表面的三维无纺织物，非常适合用作覆盖纤维毡的面料。 织物包括两个相邻的纤维层，即包含在预定温度下易熔的粘结成形纤维的粘合剂层和具有比形成粘结的纤维相当高的熔融温度的相对的纤维层。 两层的纤维彼此机械地接合，并且以扁平方式布置成在通过整个织物以交错关系设置的突起纤维填料在接合处互相连接的束。 形成纤维的纤维集中在纤维填料的顶部，以形成热活化的粘合剂表面。 基于用于生产多孔网的所谓“玫瑰花蕾”技术，本发明还延伸到制造三维无纺织物的方法。 本发明进一步理解具有无纺织物面层的成型纤维垫制品及其制造方法。

公开(公告)号：US5227227A

公开(公告)日：1993-07-13

申请号：US550258

申请日：1990-07-09

申请人： Roger Boulanger

发明人： Roger Boulanger

IPC分类号： D04H1/46 ,  B29C51/00 ,  B29C51/08 ,  B29C51/14 ,  B29C70/08 ,  B29C70/20 ,  D04H1/00 ,  D04H1/54 ,  D04H13/00

CPC分类号： D04H5/12 ,  B29C51/004 ,  B29C51/145 ,  B29C70/083 ,  B29C70/20 ,  D04H13/00 ,  D04H18/04 ,  D04H3/011 ,  D04H3/11 ,  D04H3/12 ,  D04H3/153 ,  B29C43/203 ,  B29C51/082 ,  B29K2105/06 ,  B60R13/08 ,  B60R13/083 ,  Y10T428/24273 ,  Y10T428/24322 ,  Y10T428/24331 ,  Y10T428/28 ,  Y10T442/669 ,  Y10T442/69 ,  Y10T442/697

摘要： A three-dimensional non-woven fabric with a thermally activated adhesive surface well suited for use as a facing fabric for covering a fibrous mat. The fabric comprises two adjoining fiber layers, namely an adhesive layer including bond-forming fibers fusible at a predetermined temperature and a facing layer of fibers having a considerably higher melting temperature than the bond-forming fibers. The fibers of both layers are mechanically engaged one with another and are arranged flat-wise in bundles interconnected at junctures by protuberant fiber packings disposed in a staggered relationship throughout the fabric. Bond-forming fibers are concentrated in the apex portions of the fiber packings to form the thermally activated adhesive surface. The invention also extends to a process for manufacturing the three-dimensional non-woven fabric, based on the so-called "rosebud" technique for producing foraminous webs. The invention further comprehends a molded fibrous mat article with a non-woven fabric facing layer, and a method for producing the article.

摘要翻译： 一种具有热活化粘合剂表面的三维无纺织物，非常适合用作覆盖纤维毡的面料。 该织物包括两个相邻的纤维层，即包含在预定温度下易熔的粘合形成纤维的粘合剂层和具有比形成粘结的纤维相当高的熔融温度的相对的纤维层。 两层的纤维彼此机械地接合，并且以扁平方式布置成在通过整个织物以交错关系设置的突起纤维填料在接合处互相连接的束。 形成纤维的纤维集中在纤维填料的顶部，以形成热活化的粘合剂表面。 基于用于生产多孔网的所谓“玫瑰花蕾”技术，本发明还延伸到制造三维无纺织物的方法。 本发明进一步理解具有无纺织物面层的成型纤维垫制品及其制造方法。

公开(公告)号：US5087311A

公开(公告)日：1992-02-11

申请号：US230480

申请日：1988-08-10

申请人： George M. Elliott ,  Fred A. Simmons

发明人： George M. Elliott ,  Fred A. Simmons

IPC分类号： B29C51/00 ,  B29C51/08 ,  B29C51/16 ,  B29C51/42 ,  B29C65/00 ,  B29C65/48 ,  B60R13/02

CPC分类号： B60R13/0225 ,  B29C51/004 ,  B29C51/16 ,  B29C51/42 ,  B29C65/14 ,  B29C65/18 ,  B29C65/26 ,  B29C65/486 ,  B29C65/52 ,  B29C66/7212 ,  B29C66/72143 ,  B29C66/727 ,  B29C66/729 ,  B29C66/7392 ,  B29C66/742 ,  B29C2791/006 ,  B29C2791/007 ,  B29C51/082 ,  B29C65/4815 ,  B29C65/524 ,  B29C66/54 ,  B29C66/71 ,  B29C66/7394 ,  B29K2023/00 ,  B29K2061/04 ,  B29K2075/00 ,  B29K2077/00 ,  B29K2105/04 ,  B29L2031/3008 ,  B29L2031/3011 ,  Y10T156/1028

摘要： A piece of fabric, preferably foam-backed, is laminated to a concave, rigid substrate, such as a fiberglass shell for an automobile headliner, by:a) coating the back of the fabric with a heat activable adhesive, e.g., a powdered polyamide;b) placing the adhesive side of the fabric against the concave side of the substrate;c) preheating a perforated male die having a complementary shape to that of the substrate;d) pressing the die against the fabric;e) ejecting a shot of superheated vapor, preferably steam, through the fabric, thereby activating the adhesive;f) cooling the adhesive until it sets; andg) releasing the laminated article from the die.The treatment with the superheated vapor permanently stretches the fabric in the concavities, preventing delamination after the article is released from the die.

摘要翻译： 将一块织物，优选泡沫背衬层压到凹形刚性基底，例如用于汽车头饰的玻璃纤维外壳上，方法是：a）用可热活化的粘合剂（例如粉末状聚酰胺）涂布织物的背面 ; b）将织物的粘合剂侧面抵靠基底的凹面; c）预热具有与所述基底的互补形状的互补形状的穿孔的阳模; d）将模具压在织物上; e）通过织物喷射过热蒸气（优选蒸汽）的射流，由此激活粘合剂; f）冷却粘合剂直到它固定; 并且g）从所述模头释放所述层压制品。 过热蒸汽的处理会永久地将织物伸展在凹槽中，防止物品从模具中释放出来后的分层。

公开(公告)号：US4883632A

公开(公告)日：1989-11-28

申请号：US265671

申请日：1988-10-21

申请人： Fumio Goto ,  Taro Otawa

发明人： Fumio Goto ,  Taro Otawa

IPC分类号： B29C43/12 ,  B29C51/00 ,  B29C51/28 ,  B29C51/42 ,  B29C70/06 ,  D06C23/04

CPC分类号： B29C51/424 ,  B29C51/004 ,  B29C51/28 ,  B29C43/12

摘要： A method for shaping thermoplastic fabrics such as those made of polyester or polyamide fibers into desired three dimensional configurations through a simple procedure. Thermoplastic fabrics are immersed into hot liquid metallic bath made of eutectic metals such as lead, tin, cadmium, zinc and bismuth and formulated to have the eutectic point at least equal to or higher than the softening point of the thermoplastic fibers and lower than the melting point of the fibers. This metallic bath may be called "fluidic lower mold." The thermoplastic fabrics are immersed into the fluidic lower mold by means of an upper mold or core member having desired outer configurations substantially corresponding to those of final products, for example, headrest or seat cushion. The upper mold pushes down the fabric preferably along with a protective sheet laid beneath the fabric into the metallic bath. Immersed fabrics receive high compressive forces and heat from the hot liquid metallic bath, and thus can easily and rapidly be shaped around the upper mold, so to speak, at a single shot.

摘要翻译： 一种通过简单的方法将热塑性织物如聚酯纤维或聚酰胺纤维制成所需三维结构的方法。 将热塑性织物浸入由诸如铅，锡，镉，锌和铋的共晶金属制成的热液体金属浴中，并配制成使共晶点至少等于或高于热塑性纤维的软化点，并低于熔融 点的纤维。 这种金属浴可以称为“流体下模”。 热塑性织物通过具有基本对应于最终产品，例如头枕或座垫的所需外部构造的上模或芯构件浸入流体下模中。 上模具优选地将布置在织物下方的保护片材一起推入金属浴中。 沉浸的织物从热液体金属浴中获得高的压缩力和热量，因此可以容易地和快速地在上模上形成，可以说是单次射击。

公开(公告)号：US4645629A

公开(公告)日：1987-02-24

申请号：US745011

申请日：1985-06-14

申请人： Brett Stern

发明人： Brett Stern

IPC分类号： A41D1/00 ,  A41D27/24 ,  A41H42/00 ,  B29C51/00 ,  B29C65/08 ,  B29C65/78 ,  B06B3/00

CPC分类号： B29C65/085 ,  A41D1/00 ,  A41D27/245 ,  A41H42/00 ,  B29C51/004 ,  B29C65/08 ,  B29C65/7873 ,  B29C65/7891 ,  B29C66/43 ,  B29C66/729 ,  B29C66/73941 ,  B29C66/83221 ,  B29C66/24 ,  B29C66/91231 ,  B29C66/91421 ,  B29L2031/48 ,  B29L2031/4842 ,  Y10T156/1054

摘要： A method and apparatus for manufacturing a garment which is three dimensionally molded. The garment in the form of opposing sheets of fabric are fed from bolts of fabric to a molding station wherein a male mold section is provided in the shape of the three dimensional garment desired. A pair of opposing female mold sections close onto the male mold section sandwiching the sheets of fabric into the mold cavities. Heat is applied to mold the fabric sheets into the three dimensional garment. Simultaneously, an ultrasonic seamer cuts and bonds the periphery of the material around the mold. The mold cavity is then opened, portions of the mold are separated and the garment is then lifted off the male mold section.

摘要翻译： 用于制造三维模制的衣服的方法和装置。 将相对的织物片形式的衣服从织物的螺栓进给到模制工位，其中阳模部分设置成所需三维衣服的形状。 一对相对的阴模部分靠近阳模部分，将织物片夹在模腔中。 施加热量以将织物片材模制成三维服装。 同时，超声波接收器切割和粘合围绕模具的材料的周边。 然后打开模腔，模具的一部分被分离，然后将衣服从阳模部分提起。

公开(公告)号：US4046611A

公开(公告)日：1977-09-06

申请号：US540555

申请日：1975-01-13

申请人： Joseph F. Sanson

发明人： Joseph F. Sanson

IPC分类号： B68G7/06 ,  B29C44/14 ,  B29C51/00 ,  B29C51/04 ,  B29C51/06 ,  B29C51/08 ,  B29C51/14 ,  B29C51/26 ,  B29C69/02 ,  B65D81/113 ,  B29D27/04 ,  B29C17/02 ,  B32B5/20

CPC分类号： B29C51/262 ,  B29C44/146 ,  B29C51/004 ,  B29C51/04 ,  B29C51/06 ,  B29C51/145 ,  B29C69/02 ,  B29C51/082 ,  B29L2031/771 ,  Y10S297/01

摘要： A method of manufacturing a flexible cushion of foamed plastics material with an integrated cloth cover, comprising forming under vacuum to apply the cloth cover to the inner wall of a mold, and casting a plastics material capable of forming flexible foam, wherein before vacuum forming the cover in the mold the cloth is preformed, and wherein the cloth is maintained adjacent its periphery in a frame which allows the cloth to slide inwards without substantially elongating and undergoes at the level of the frame a peripheral shrinkage while avoiding plait formation, the cloth thus shaped being then fixed at the level of the frame.

公开(公告)号：US4008029A

公开(公告)日：1977-02-15

申请号：US544404

申请日：1975-01-27

申请人： Richard J. Shokite

发明人： Richard J. Shokite

IPC分类号： B29C35/02 ,  B29C51/00 ,  B29C51/08 ,  B29C3/06

CPC分类号： B29C51/082 ,  B29C51/004 ,  B29C2035/0211

摘要： A method and apparatus for molding thermosetting and thermoplastic materials, particularly components of brassiere cups, enabling precise molding with a high degree of flexibility and control in the molding conditions of temperature, pressure and molding time. Two modes of molding are disclosed; a first mode in which the material is first clamped to the mold prior to conforming the medial portion of the mold to the mold blank; and a second mode in which the material is accommodated in the mold blank followed by clamping of the margins of the material.

摘要翻译： 用于模制热固性和热塑性材料的方法和装置，特别是胸罩杯的组件，能够在温度，压力和成型时间的成型条件下具有高度的灵活性和控制的精确模制。 公开了两种模制方式; 第一模式，其中材料首先在将模具的中间部分配合到模坯之前被夹持到模具; 以及第二模式，其中材料容纳在模具坯件中，然后夹紧材料的边缘。