Abstract:
A tufted PET carpet assembly and a method of forming the same. The carpet assembly comprising a face layer comprised of polyethylene terephthalate (PET) yarn comprised of PET fibers and tufted at a pre-determined gauge, the face layer having a face weight, a first backing layer adjacent the face layer, and a first back coating layer adjacent the first backing layer. A method of forming a tufted PET carpet assembly with PET yarn comprising the steps of tufting the PET yarn at a pre-determined gauge onto a backing, applying a back coating to the tufted PET via extrusion to lock the tufted PET to the backing, and applying heat to the tufted PET to enhance the look and feel of the PET.
Abstract:
A method for binding a greige carpet and a secondary backing material using a hot melt adhesive is disclosed. A heated application roll may be provided and the secondary backing material may be contacted with the hot melt adhesive and greige carpet and pressed against the heated application roll.
Abstract:
A moisture-vapor-permeable and water-resistant fiber involves a layer of base fabric, a moisture-vapor-permeable layer, and a water absorption layer. The moisture vapor permeable layer is obtained by coating or laminating the inner side of the fabric with a moisture-vapor-permeable resin, which prohibits the penetration of the water droplets but allows the penetration of the moisture vapor molecules. The moisture absorption layer with intricate and colorful design is composed of binding resin blended with fiber powder and/or inorganic powder, and which is dot-coated or dot-printed onto the inner side of the moisture-vapor-permeable and water-resistant layer. The fiber powder or inorganic powder is highly hydrophilic and highly absorbent in its moisture absorption ability, which, when the clothes are fabricated, can prevent the penetration of raindrops but allows the transmission of the evaporated vapor of sweat through the fabric. Moreover, it is capable of absorbing plentiful amount of sweat.
Abstract:
A pile carpet after tufting or the like is usually provided on the back with a latex precoat for stabilization and then provided with a foam back or an additional jute fabric. This environmentally hazardous method and the problem of recycling the foam back as well as the latex layer can be avoided If a nonwoven is applied instead to the tufted back of the carpet by water needling. This is possible with water needling in that the solidification of the pile fibers in or on the primary carrier takes place but no nonwoven fibers reach the visible side of the carpet. The back layer to be needled can also be made thicker and mote voluminous. Instead of a carpet, any other pile goods can also be stabilized in this fashion.
Abstract:
Textiles treated with hydrophobic dispersions that exhibit superior drying rates and lower spin-dry water contents are disclosed. Polytetrafluoroethylene, polyvinyl acetate, and polyvinyl acetate/acrylic copolymer dispersions are used to treat textiles, including yarns, fabrics, linens, and articles of clothing. The use of dispersions create textiles with a discontinuous treatment of discrete individual hydrophobic particles applied to the surface. The treated textiles exhibit superior drying properties at very low levels of treatment. Also provided are methods for treating textiles with hydrophobic dispersions. The incremental cost to the textile of the treatment is minimized by low levels of treatment and flexibility in application.
Abstract:
A method for producing a carpet comprising the steps of (a) providing a carpet having a pile side formed from yarn fibers projecting through a primary backing layer and an underside region comprising back stitch yarn fibers; (b) applying effective repellency enhancing amounts of a first repellency enhancing compound to the pile side; (c) applying a liquid repellency enhancing compound to the underside region to provide liquid barrier properties in the region; and (d) applying separately and subsequently a coating to the underside region. Step (a) may be performed separately from step (b) and the liquid repellency enhancing compound forms a discontinuous layer. A carpet with improved liquid barrier properties produced by the method and variations thereof is also disclosed.
Abstract:
A fabric is formed of yarns having soiling-hiding and soiling-prone characteristics which are visually distinct one from the other in the surface of the fabric once the fabric has been soiled. The soiling-prone yarns comprise yarns formed of multi-lobal fibers or filaments where the soiling particles collect in the cavities of the lobed surfaces. Preferably, the soiling-hiding yarns are formed of hollowfil synthetic fibers or filaments. By embedding one or more yarns of the soiling-prone type in the fabric, e.g., carpet, the yarns become differentially visually distinctive relative to one another upon soiling of the fabric.
Abstract:
A yarn for strands of an artificial turf ground cover, including a tape filament (4) having a core layer (8) and two outer layers (9) of a different material than the core layer (8), each on one of two opposite sides of the core layer. The core layer (8) contains at least polyester or polyolefin material, and the outer layers (9) contain high-density polyethylene. An artificial turf ground cover and a playing field including such a yarn and a method for producing such a yarn are also described. The high-density polyethylene has a relatively small coefficient of friction with the human skin and the yarn has a good shape recovery after deformation in spite of containing HDPE in outer layers.
Abstract:
Reactive geocomposite mats, and their method of manufacture, for treating contaminants in soil or water that allow the passage of essentially non-contaminated water therethrough. The geocomposite mat includes a pre-formed woven or non-woven geotextile, having a thickness of about 6 mm to about 200 mm, and having, a porosity sufficient to receive a powdered or granular contaminant-reactive material, contaminant-sorptive material, or a contaminant-neutralizing material (hereinafter collectively referred to as “contaminant-reactant material” or “contaminant-reactive material”) throughout its thickness, or in any portion of the thickness across its entire major surface(s). The powdered or granular contaminant-reactive material is disposed within the pores of the previously formed, high loft geotextile mat to surround the fibers, e.g., by vacuum or vibrating the high loft mat while in contact with the contaminant-reactive material to allow the powdered or granular contaminant-reactive material to flow by gravity into the pores of the previously formed geotextile and vibrational forces. Liquid-permeable cover sheets are adhered to the upper and lower major surfaces of the filled geotextile to prevent the powdered or granular material from escaping from the geotextile during transportation and installation.
Abstract:
A washable floor mat has a textile layer (1) and a backing layer (2). The textile layer (1) includes a spacer fabric having a first fabric layer (3), a second fabric layer (4) and an intermediate pile layer (5) that interconnects and spaces the first and second fabric layers.