Abstract:
A process for preparing an olefin polymer, including the steps of forming a particulate olefin polymer in a gas-phase polymerization reactor in the presence of a C3-C5 alkane as polymerization diluent, separating discharged polyolefin particles from concomitantly discharged gas at a pressure from 1 to 2.2 MPa, degassing the polyolefin particles at a pressure from 0.1 to 0.4 MPa with a gas made from or containing a C3-C5 alkane; and transferring the separated gas and the gas from the degassing to a work-up unit operated at a pressure from 0.001 to 0.2 MPa below the pressure of the separation, wherein the gas for degassing is continuously received from the work-up unit.
Abstract:
A process for polymerizing olefins in at least two serially connected gas-phase polymerization reactors, the process for transferring polyolefin particles from a first gas-phase polymerization reactor to a second gas-phase polymerization reactor comprising the steps of: a) discharging polyolefin particles into a separation chamber being at a lower pressure than the pressure in the first reactor; b) transferring the polyolefin particles within the separation chamber into a lower part which contains a bed of polyolefin particles which moves from top to bottom of this part of the separation chamber and into which a fluid is introduced so that an upward fluid stream is induced, c) withdrawing polyolefin particles from the lower end and transferring them to one of at least two lock hoppers working intermittently in parallel; and d) simultaneously pressurizing another of the at least two lock hoppers working intermittently by means of a gas comprising reaction gas coming from the second reactor.
Abstract:
Process for preparing a polyolefin polymer comprising the steps of a) forming a particulate polyolefin polymer by polymerizing one or more olefins in the presence of a polymerization catalyst system in a polymerization reactor; b) discharging the formed polyolefin particles from the polymerization reactor; c) degassing the polyolefin particles by a process comprising at least a final step of contacting the polyolefin particles with a nitrogen stream in a degassing vessel; and d) transferring the polyolefin particles from the vessel, in which the contacting of the polyolefin particles with the nitrogen stream is carried out, to a melt mixing device, in which the polyolefin particles are melted, mixed and thereafter pelletized, without passing the particles through a buffering device, wherein the degassing vessel is only partly filled with polyolefin particles and the empty volume within the degassing vessel is sufficient to take up additional polyolefin particles for at least 3 hours if the transfer of polyolefin particles of step d) from the degassing vessel to the melt mixing device is discontinued and the discharge of polyolefin particles from the polymerization reactor according to step b) is continued with unchanged rate.
Abstract:
A multitubular heat exchanger for cooling a gas stream. including an inlet chamber: a bundle of tubes encased in a shell structure: and an outlet chamber, wherein (a) each tube has an inlet with a diameter of d1: a longitudinal middle part with a diameter of d2: an outlet: and (b) d1 is larger than d2.
Abstract:
A reactor for carrying out a gas-phase olefin polymerization in the presence of a polymerization catalyst, made from or containing (i) a first polymerization zone adapted and arranged for growing polymer particles to flow upward under fast fluidization or transport conditions, (ii) a second polymerization zone adapted and arranged for the growing polymer particles to flow downward, and (iii) a set of bars for introducing feedstock or a barrier stream into the reactor, wherein each bar has (a) a hollow space along the length of the bar, (b) a particle deviating top, and (c) a multiplicity of openings arranged along the bottom half of the periphery of the bar.
Abstract:
A gas-phase polymerization reactor for the gas-phase polymerization of olefins including a polymerization zone having a recycle line for (a) withdrawing reaction gas from the reactor, (b) leading the reaction gas through a heat-exchanger for cooling, and (c) feeding the reaction gas back to the reactor, wherein the recycle line has the heat-exchanger, a centrifugal compressor having variable guide vanes, and a butterfly valve, and a related process for preparing an olefin polymer in the gas-phase polymerization reactor.
Abstract:
A process for the preparation of polyethylene by polymerizing in a slurry ethylene and optionally one or more C3 to C10 alpha-olefins in a reactor system comprising a polymerization reactor and one or more first heat exchangers located outside the polymerization reactor where the slurry in the polymerization reactor is cooled by withdrawing slurry from the polymerization reactor, cooling the slurry in the one or more first heat exchangers and returning the cooled slurry to the polymerization reactor, wherein the one or more first heat exchangers are cooled by a first coolant having a temperature of 29° C. or higher.
Abstract:
Process for treating polyolefin particles obtained by gas-phase polymerization of one or more olefins in the presence of a polymerization catalyst system and a C3-C5 alkane as polymerization diluent in a gas-phase polymerization reactor, the process comprising the steps of a) discharging the polyolefin particles continuously or discontinuously from the gas-phase polymerization reactor and transferring the particles to a first degassing vessel; b) contacting therein the polyolefin particles with a gaseous stream comprising at least 85 mol-% of C3-C5 alkane while the polyolefin particles have an average residence time in the first degassing vessel of from 5 minutes to 5 hours; c) transferring the polyolefin particles to a second degassing vessel; d) contacting therein the polyolefin particles with a stream comprising nitrogen and steam while the polyolefin particles have an average residence time in the second degassing vessel of from 5 minutes to 2 hours, wherein the contacting is carried out at conditions under which no condensation of water occurs; e) transferring the polyolefin particles to a third degassing vessel; f) contacting therein the polyolefin particles with a stream of nitrogen while the polyolefin particles have an average residence time in the third degassing vessel of from 5 minutes to 8 hours, and processes for preparing polyolefin polymers by gas-phase polymerization of one or more olefins in the presence of a polymerization catalyst system and a C3-C5 alkane as polymerization diluent in a gas-phase polymerization reactor, wherein the obtained polyolefin particles are subjected to such a treating process.
Abstract:
An apparatus for the gas-phase polymerization of olefins including a reactor having a polymerization zone, a recycle line for withdrawing reaction gas from the reactor and feeding the reaction gas back into the reactor, a compressor for conveying the reaction gas along the recycle line, and a heat exchanger for cooling the reaction gas, wherein at least part of the internal surface of the recycle line, which comes in contact with the reaction gas, has a surface roughness Ra of less than 5 μm.
Abstract:
An apparatus for carrying out a gas-phase olefin polymerization having a first polymerization zone having a cylindrical segment of diameter D01, a second polymerization zone having a cylindrical upper part of diameter D05 and a cylindrical lower part of diameter D06, a separation zone of diameter D04, a first connecting element of diameter D03, which is a bend of radius R03 or has a bend part of radius R03, a gas recycle line of diameter D08, a transition segment of diameter D02, and a second connecting element of a diameter D09, which is a bend or has a bend part, wherein the ratio D04 to D05 is 1.0 to 1.5, the ratio D05 to D06 is 1.2 to 2, the ratio R03 to D03 is 1 to 6, the ratio D03 to D01 is 0.3 to 0.85, and the ratio D08 to D02 is 1.0 to 2.2.