Abstract:
Methods for fabricating a layered circuit structure are provided, which include, for instance: depositing a first material layer above a substrate, the first material layer having an oxidized upper surface; providing a second material layer over the oxidized upper surface of the first material layer; and inhibiting diffusion of one or more elements from the oxidized upper surface of the first material layer into either the first material layer or the second material layer during the providing of the second material layer over the oxidized upper surface of the first material layer. The inhibiting may include one or more of modifying a characteristic(s) of the first material layer, forming a protective layer over the oxidized upper surface of the first material layer, or altering at least one process parameter employed in providing the second material layer.
Abstract:
A method includes forming at least one fin in a semiconductor substrate. A placeholder gate structure is formed above the fin. The placeholder gate structure includes a placeholder material and a cap structure defined on a top surface of the placeholder material. The cap structure includes a first cap layer disposed above the placeholder material and a second cap layer disposed above the first cap layer. An oxidization process is performed on at least a portion of the second cap layer to form an oxidized region above a remaining portion of the second cap layer. A portion of the oxidized region is removed to expose the remaining portion. The remaining portion of the second cap layer is removed. The first cap layer is removed to expose the placeholder material. The placeholder material is replaced with a conductive material.
Abstract:
Aspects of the present invention relate to approaches for forming a semiconductor device such as a field-effect-transistor (FET) having a metal gate with improved performance. A metal gate is formed on a substrate in the semiconductor device. Further processing can result in unwanted oxidation in the metal that forms the metal gate. A reducing agent can be used to de-oxidize the metal that forms the metal gate, leaving a substantially non-oxidized surface.
Abstract:
Methods of facilitating fabrication of defect-free semiconductor structures are provided which include, for instance: providing a dielectric layer, the dielectric layer comprising at least one consumable material; selectively removing a portion of the dielectric layer, wherein the selectively removing consumes, in part, a remaining portion of the at least one consumable material, leaving, within the remaining portion of the dielectric layer, a depleted region; and subjecting the depleted region of the dielectric layer to a treatment process, to restore the depleted region with at least one replacement consumable material, thereby facilitating fabrication of a defect-free semiconductor structure.
Abstract:
Conductive contact structure of a circuit structures and methods of fabrication thereof are provided. The fabrication includes, for instance, providing at least one contact opening disposed over a semiconductor substrate; forming a carbon-rich contact liner material including a carbon-containing species and an elemental carbon disposed therein, the carbon-containing species and the elemental carbon together defining a set carbon content within the carbon-rich contact liner material; and depositing the carbon-rich contact liner material conformally within the at least one contact opening disposed over the semiconductor substrate.
Abstract:
Integrated circuits with tungsten components having a smooth surface and methods for producing such integrated circuits are provided. A method of producing the integrated circuits includes forming a nucleation layer overlying a substrate and within a cavity, where the nucleation layer includes tungsten. A nucleation layer thickness is reduced, and a fill layer if formed overlying the nucleation layer.
Abstract:
Integrated circuits and methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes etching an enhanced high-aspect-ratio process (eHARP) oxide fill that is disposed in an STI trench between two adjacent fins to form a recessed eHARP oxide fill. The two adjacent fins extend from a bulk semiconductor substrate. A silicon layer is formed overlying the recessed eHARP oxide fill. The silicon layer is converted to a thermal oxide layer to further fill the STI trench with oxide material.
Abstract:
Integrated circuits and methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes etching an enhanced high-aspect-ratio process (eHARP) oxide fill that is disposed in an STI trench between two adjacent fins to form a recessed eHARP oxide fill. The two adjacent fins extend from a bulk semiconductor substrate. A silicon layer is formed overlying the recessed eHARP oxide fill. The silicon layer is converted to a thermal oxide layer to further fill the STI trench with oxide material.
Abstract:
A method of fabricating an integrated circuit includes the steps of providing a semiconductor substrate having formed thereon a sacrificial silicon oxide layer, an interlayer dielectric layer formed over the sacrificial silicon oxide layer, and a dummy gate structure formed over the sacrificial silicon oxide layer and within the interlayer dielectric layer, removing the dummy gate structure to form an opening within the interlayer dielectric layer, and removing the sacrificial silicon oxide layer within the opening to expose the semiconductor substrate within the opening. The method further includes the steps of thermally forming an oxide layer on the exposed semiconductor substrate within the opening, subjecting the thermally formed oxide layer to a decoupled plasma oxidation treatment, and etching the thermally formed oxide layer using a self-saturated wet etch chemistry. Still further, the method includes depositing a high-k dielectric over the thermally formed oxide layer within the opening.
Abstract:
One method disclosed herein includes, among other things, forming a process layer on a substrate. A patterned mask layer is formed above the process layer. The patterned mask layer includes first openings exposing portions of the process layer. A carbon-containing silicon dioxide layer is formed above the patterned mask layer and in the first openings. The carbon-containing silicon dioxide layer is planarized to remove portions extending outside the first openings and generate a plurality of mask elements from remaining portions of the carbon-containing silicon dioxide layer. The patterned mask layer is removed. The process layer is etched using the mask elements as an etch mask.