Abstract:
A method of preparing an aluminum mold for injection molding is provided, the method comprises the steps of providing an aluminum mold having a least one surface, subjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating comprising a chemically bonded monolayer of silane compounds on the at least one surface wherein the silane is a halogenated silane. The at least one surface coated with the anti-stiction coating may be configured to withstand an injection molding process at a pressure above 100 MPa. Furthermore, a mold having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The resistance of the coated aluminium mold is significantly improved by applying a silane-based coating layer.
Abstract:
A molded product production device that includes a molding die having an inner circumferential surface defining a cavity with upper and lower openings, the cavity into which the molding material is to be filled, a lower punch provided so as to be inserted into the cavity from the lower opening thereof and vertically move, the lower punch having a lower punch surface and a lower punch release agent holding portion which is provided at a lower side of the lower punch surface and capable of holding a release agent, an upper punch provided so as to be inserted into the cavity from the upper opening thereof and vertically move, the upper punch having an upper punch surface, and a lower punch release agent supply means which supplies the release agent to the lower punch release agent holding portion when being exposed outside the cavity.
Abstract:
A method to forming a pattern on a surface of a substrate, including the steps of providing a mold having a molding surface comprised of one or more protruding features and one or more recessed features for imprinting a pattern. The pattern comprising at least one feature having a lateral dimension of about 2000 nanometer or less. Providing a monomolecular anti-adhesive layer on the mold which is either continuous or discontinuous, prior to depositing a hardenable, flowable material onto the mold and recessed features. The mold and substrate are pressed together, while the flowable material hardens and adheres to the moldable material and the substrate. Upon separation of the mold and the substrate, the hardened material remains on the substrate.
Abstract:
To provide an imprinting mold, of which a coating layer formed on its surface is hardly susceptible to peeling, and a process for its production.An imprinting mold comprising a mold body and a coating layer made of a release agent, formed on the surface of the mold body, wherein the release agent contains a compound of the following formula (1), and a process for its production: wherein R is Rf—X—, both R are the same group, Rf is a perfluoroalkyl group, X is at least one member selected from —(OC3F6)—, —(OC2F4)— and —(OCF2)—, provided that the sum of such units is at least 1, Y is an organic group, is an average of n is from 2 to 10, Z is —Si(R1)m(R2)3-m, R1 is a hydroxyl group or a hydrolysable group, R2 is a hydrogen atom or a hydrocarbon group, and m is from 1 to 3.
Abstract:
The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an at least diester functional compound (b) which is the reaction product of (i) an aromatic carboxylic acid, and (ii) alcohols having from 2 to 30 carbons. The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above. In another aspect of the invention, the invention provides methods of using the claimed compositions as well as the rigid cellular polyurethane SRIM articles resulting from such processes.
Abstract:
A food-safe film for the pretreatment of a surface, preferably an oven or a broiler, which is liable to soiling by organic food deposits, especially baked-on food deposits. The film comprises a food-safe, inorganic thickening agent present in an amount sufficient so that, during application to the surface, the film forms a continuous coating adhered to all desired portions of the surface; an alkaline, food-safe, water-soluble inorganic salt in an amount sufficient so that the film is readily removable with water or an aqueous solution after it has been soiled; a food-safe silicone polymer present in an amount sufficient so that the film is transparant after drying and heating; and optionally can comprise a food-safe mineral oil present in an amount sufficient, in combination with the amount of the silicone polymer, so that the film remains transparent or translucent after drying and heating. The film is transparent or translucent after drying, preferably by heating, and remains continuous over all portions of the surface, including areas which may already be soiled with food deposits. After the film accumulates additional food soils, it remains substantially transparent. Finally, the soiled film can be readily removed by contact with water or an aqueous solution.
Abstract:
Liquid or pasty compositions having release-effective properties, which contain difluoromethoxy-2,2,2-trifluoroethane (E245), either alone or admixed with additional solvents, and at least one agent having release-effective properties, and also the use of these compositions and a method for their preparation.
Abstract:
A mold release agent composition which contains A) 10 to 95% by weight of a copolymer of a polyfluoroalkyl acrylate or methacrylate ester having a polyfluoroalkyl group having 1 to 20 carbon atoms and a vinyl compound having an alkyl group having 8 to 30 carbon atoms, and B) 90 to 5% by weight of a silicone, has sufficient releasability, has an only slightly amount of the migration to a shaped article and gives no adverse effect on fabricability of a shaped article surface.
Abstract:
A surface coating agent to be coated on the surface of an elastic molding die, which is a solvent solution of a polyurethane obtained by reacting a polyol with an aromatic polyisocyanate. The surface coating agent can be coated on the inside surface of the elastic molding die to form a coating layer, thereby obtaining a molding with surface gloss. Further, the surface coating agent can be incorporated with silicone and/or a fluorine compound to improve oil resistance of the elastic molding die, preventing the elastic molding die from being swollen by oil components of a molding material and improving durability. When a polyether type polyol is used as the polyol, water resistance of the elastic molding die can be even further improved. The surface coating agent using polycarbonatepolyol as the polyol has improved adhesion to the elastic molding die, thereby improving the durability. Further, the surface coating layer can be even more securely bonded to the surface of the elastic molding die by coating the surface coating agent after primer coating, or after acid treatment, or after acid treatment and primer coating.
Abstract:
There is disclosed a novel silicone emulsion useful as a mold coating in aluminum die casting operations. The silicone emulsion of the invention comprises an aqueous dispersion of an organopolysiloxane of a particular general formula in combination with an alkyl diphenyl ether disulfate salt. The novel silicone emulsion of the invention exhibits stability even when diluted tens of times and subjected to mechanical shear. When applied to a heated mold surface, water is driven from the silicone emulsion and there is formed a oil film. The oil film allows for easy release of the cast part. Furthermore, the film exhibits good paintability and lubricity under extreme pressure.