Abstract:
A semiconductor device is provided having angled dopant implantation and vertical trenches in the silicon on insulator substrate adjacent to the sides of a semiconductor gate. A second dopant implantation is in the exposed the source/drain junctions. Contacts having inwardly curved cross-sectional widths in the semiconductor substrate connect vertically to the exposed source/drain junctions either directly or through salicided contact areas.
Abstract:
A semiconductor chip device package comprised of a semiconductor substrate having semiconductor devices formed on the semiconductor substrate. At least one dielectric layer is over the semiconductor substrate. At least one layer of interconnects is over the semiconductor devices and within the at least one respective dielectric layer with at least a portion of the interconnects being separated by voids having a vacuum or air therein. A passivation layer is over the uppermost of the at least one layer of interconnects. Wherein the semiconductor chip device is vacuum sealed within a semiconductor chip device package.
Abstract:
A process for fabricating a MOSFET device, featuring source/drain extension regions, formed after the utilization of high temperature processes, such as heavily doped source/drain regions, has been developed. Disposable insulator spacers are formed on the sides of doped, SEG silicon regions, followed formation of a gate insulator layer, and an overlying gate structure, on a region of the semiconductor substrate located between the doped SEG silicon regions. The temperature experienced during these process steps result in the formation of the heavily doped source/drain, underlying the SEG silicon regions. Selective removal of the disposable spacers, allows the source/drain extension regions to be placed in the space vacated by the disposable spacers, adjacent to the heavily doped source/drain region. Insulator spacers are then used to fill the spaces vacated by removal of the disposable spacers, directly overlying the source/drain extension regions. Additional iterations include the use of an L shaped spacer, overlying the source/drain extension region, as well as the formation of metal silicide, on the doped SEG silicon regions, and on the gate structures.
Abstract:
A new process for fabricating an alternating phase-shifting photomask having an alignment monitor is described. An opaque layer is provided overlying a substrate. The opaque layer is patterned to provide a mask pattern. A phase-shifting pattern is formed on the substrate wherein a portion of the phase-shifting pattern comprises an alignment monitor whereby alignment between the mask pattern and the phase-shifting pattern can be tested.
Abstract:
A method for forming a novel thick oxide electrostatic discharge device using shallow trench isolation technology is described. A trench is etched into a semiconductor substrate. An oxide layer is deposited overlying the semiconductor substrate and filling the trench. The oxide within the trench is partially etched away leaving the oxide on the sidewalls and bottom of the trench. The oxide is polished away to the surface of the semiconductor substrate whereby oxide remains only on the sidewalls and bottom of the trench. A gate is formed within the trench whereby the gate is surrounded by the oxide. First ions are implanted into the semiconductor substrate adjacent to the trench to form N-wells. Second ions are implanted into the semiconductor substrate in a top portion of the N-wells to form source/drain regions. Third ions are implanted into the semiconductor substrate underlying the N-wells and underlying the trench to form electrostatic discharge trigger taps. This completes formation of an electrostatic discharge device in the fabrication of integrated circuits.
Abstract:
An integrated microelectronics semiconductor circuit fabricated on a silicon-on-insulator (SOI) type substrate can be protected from unwanted current surges and excessive heat buildup during fabrication by means of a heat-dissipating, protective plasma-induced-damage (PID) diode. The present invention fabricates such a protective diode as a part of the overall scheme in which the transistor devices are formed.
Abstract:
A method of fabricating a dual damascene interconnect structure in a semiconductor device, comprises the following steps. A first level via photo sensitive dielectric layer is deposited and exposed over a semiconductor structure. A first level trench photo sensitive dielectric layer is deposited and exposed over the first via photo sensitive dielectric layer. The exposed first level via photo sensitive dielectric and trench photo sensitive dielectric layers are patterned and etched to form a first level dual damascene opening. The first level dual damascene opening comprises an integral first level via and metal line openings. A first level metal layer is deposited over the first level trench photo sensitive dielectric layer, filling the first level dual damascene opening. The first level metal layer is planarized to form at least one first level dual damascene interconnect having a first level horizontal metal line and a first level vertical via stack. The above steps are repeated n-1 times to form n-1 more dual damascene interconnects over the first level dual damascene interconnect where n is the number of interconnect levels desired. A passivation layer is deposited and patterned over the nth metal dual damascene interconnect layer to form openings in the passivation layer. The n number of via photo sensitive dielectric and trench photo sensitive dielectric layers are stripped and removed beneath the passivation layer openings and between the plurality of dual damascene structures wherein the portion of the via photo sensitive dielectric underneath the horizontal metal lines of the stripped trench photo sensitive dielectric layers remains.
Abstract:
A new method of fabricating a MOSFET device is described. A semiconductor substrate is provided and isolation areas are formed isolating active areas in the substrate. An oxide layer is provided overlying both the substrate and isolation area and is patterned and etched to expose two areas within an isolated active area of the substrate. Selective epitaxial growth (SEG) using intrinsic silicon is performed to fill the exposed substrate areas formed in the previous etch step. The oxide layer region in the active area between the two epitaxially grown silicon regions is then etched, exposing the substrate. This is followed by a gate oxide growth and a polysilicon deposition. Planarization is then performed on the surface to expose the two epitaxially grown silicon regions. A second oxide is grown consuming some of the polysilicon gate and the epitaxially grown silicon. This consumption occurs at a higher rate at the upper surface and thus shapes the gate and epitaxially grown silicon into trapezoids with the base being wider than the top. The oxide is then etched leaving V-shaped trenches between the polysilicon and epitaxially grown silicon. A low-angle implantation is performed creating the source/drain extensions in the substrate below the V-shaped trenches. A third oxide is deposited filling the V-shaped groove and overlying the surface of the wafer. A second planarization is performed exposing the top of the epitaxially grown silicon regions and the polysilicon gate. A second implantation is performed to dope the polysilicon gate and epitaxially grown silicon regions. The doped portions of the epitaxially grown silicon form the source drain electrodes of the MOSFET. This is then followed by a salicidation step for metalization and annealing of the second implantation completing the MOSFET device.
Abstract:
A capacitor element of a semiconductor device used for high density semiconductor circuits is formed by the steps of forming the bottom plate of the capacitor, submitting the top of the bottom plate to plasma treatment in an oxidizing medium where nitrogen and oxygen are present, depositing a dielectric layer and submitting the top of the dielectric layer to plasma treatment in an oxidizing medium where nitrogen and oxygen are present. Various materials are used for the plasma treatment in an oxidizing medium where nitrogen and oxygen are present. While the present invention uses amorphous silicon as the dielectric material, plasma treatment in an oxidizing medium where nitrogen and oxygen are present can readily applied to a number of other dielectric materials. The objective in constructing capacitors for semiconductor circuits is to reduce the thickness of the dielectric material as much as possible and use a dielectric material for the dielectric which has a high dielectric constant, this increases the value of the capacitor electrical charge which can be carried by the capacitor. The objective of the present invention is to eliminate the leakage current between the plates of a capacitor so that the capacitor can maintain a high voltage between the top and the bottom plate.
Abstract:
A method for forming a raised source and drain structure without using selective epitaxial silicon growth. A semiconductor substrate is provided having one or more gate areas covered by dielectric structures. Doped polysilicon structures are adjacent to the dielectric structures on each side and are co-planar with the dielectric structures from a CMP process. The first dielectric structures are removed to form gate openings and a liner oxide layer is formed on the bottom and sidewalls of the gate openings. Dielectric spacers are formed on the liner oxide layer over the sidewalls of the gate openings, and the liner oxide layer is removed from the bottom of the gate openings and from over the doped polysilicon structures. Source and drain regions are formed in the semiconductor substrate by diffusing impurity ions from the doped polysilicon layer. A gate oxide layer and a gate polysilicon layer are formed over the semiconductor structure and the gate polysilicon layer is planarized to form a gate electrode. In a key step, the dielectric spacers are removed to form spacer openings, and impurity ions are implanted through the spacer openings and annealed to form source and drain extensions. The dielectric spacers are reformed and a self-aligned silicide layer is formed on the doped polysilicon structure and the gate electrode. Alternatively, the self-aligned silicide layer can be formed prior to removing the dielectric spacers and implanting ions to form source and drain extensions.