Abstract:
A novel method for depositing a barrier layer on a single damascene, dual damascene or other contact opening structure. The method eliminates the need for pre-cleaning argon ion bombardment of the structure, thereby reducing or eliminating damage to the surface of the underlying conductive layer and sputtering of copper particles to the via or other contact opening sidewall. The process includes fabrication of a single damascene, dual damascene or other contact opening structure on a substrate; optionally pre-cleaning the structure typically using nitrogen or hydrogen plasma; depositing a thin metal barrier layer on the sidewalls and bottom of the structure; and redistributing or re-sputtering the barrier layer on the bottom and sidewalls of the structure.
Abstract:
A method of forming a via in a low-k dielectric material and without the attendant via poisoning problem, or a dual damascene structure formed in the same dielectric and without the same problem are disclosed. The vertical walls of the via opening are first lined with a low-k protection layer and then covered with a barrier layer in order to prevent outgassing from the low-k dielectric material when copper is deposited into the via opening. In the case of a dual damascene structure, it is sufficient that the hole opening underlying the trench opening is first lined with the low-k protection layer. The resulting via or dual damascene structure is free of poisoned metal and, therefore, more reliable.
Abstract:
Methods are disclosed to improve the planarization of copper damascene by the steps of patterning on the copper damascene a photoresist using a reverse tone photo mask or a reverse tone photo mask of the metal lines, removing excess copper by reverse current plating or by dry or wet chemical etching, stripping the photo resist, and a subsequent chemical mechanical planarization of the copper damascene. Lastly a cap layer is applied to the planarized surface. In a variant of the disclosed method a more relaxed reverse tone photo mask of the metal lines is used, which may be more desirable for practical use. These steps provide benefits such as improved uniformity of the wafer surface, reduce the dishing of metal lines (trenches) and pads, and reduce oxide erosion.
Abstract:
A method for in-situ cleaning an electrodeposition surface following an electroplating process including providing a first electrode assembly and a second electrode assembly; applying a first current density across the first electrode assembly and the second electrode assembly for carrying out the electrodeposition process; carrying out the electrodeposition process to electrodeposit a metal onto an electrodeposition surface of the second electrode assembly; and, applying a second current density having a second polarity reversed with reference to the first polarity across the first electrode assembly and the second electrode assembly the second current density having a relatively lower current density compared to the first current density.
Abstract:
A method to prevent particle generation from sputtering clean is disclosed, the method comprises of forming a dielectric layer on a substrate, forming a nitrogen-containing dielectric layer on the dielectric layer, forming a plurality of contact holes in the dielectric layer and the nitrogen-containing dielectric layer, coating a sacrificial layer into the contact holes and on the nitrogen-containing dielectric layer, removing the sacrificial layer and the nitrogen-containing dielectric layer on top of the dielectric layer, removing said sacrificial layer in said contact holes and performing an argon sputtering clean.
Abstract:
Within a damascene method for forming a patterned conductor layer within an aperture defined by a patterned dielectric layer within a microelectronic fabrication, at least one of: (1) the patterned dielectric layer is thermally annealed at a temperature of from about 300 to about 450 degrees centigrade prior to forming within the aperture the patterned conductor layer; and (2) the aperture is etched with a plasma employing an etchant gas composition comprising hydrogen to form a laterally enlarged aperture prior to forming within the laterally enlarged aperture the patterned conductor layer. In accord with the method, the microelectronic fabrication is formed with decreased contact resistance and enhanced structural integrity.
Abstract:
A process in the fabrication of integrated circuits has been developed for copper diffusion barrier layer. This invention teaches a method of barrier formation by the deposition by physical vapor deposition (PVD) sputtering (reactive sputtering for nitride compounds) or chemical vapor deposition (CVD) of a copper metal diffusion barrier layer, which consists of the following materials: TaN, Ta, TiN, or WN. Next in the process, is the plasma silation and silicon doping of the barrier layer material followed by high temperature thermal annealing. Scanning electron microscope (SEM) analysis of the silated barrier materials show amorphous films with clusters of silicide material with low silicon concentration and high film density (>99%). Low diffusion properties (amorphous films lack grains for fast grain boundary diffusion) and good chemical vapor deposited (CVD) copper seed layer adhesion, are found with the both TiSiN and TaSiN barrier layers made by this method. The current invention applies to lining both a single and dual damascene structure to form copper metal barrier layers and adhesive copper seed layer for interconnects and vias prior to electrochemical deposition (ECD) of copper.
Abstract:
A process of forming a thin, protective insulator layer, on the sides of metal interconnect structures, prior to the deposition of a halogen containing, low k dielectric layer, has been developed. The process features the growth of a thin metal nitride, or thin metal oxide layer, on the exposed sides of the metal interconnect structures, via a plasma treatment, performed in either a nitrogen containing, or in a water containing, ambient. The thin layer protects the metal interconnect structure from the corrosive, as well as delamination effects, created by the halogen, or halogen products, contained in overlying low k dielectric layers, such as fluorinated silica glass.
Abstract:
A process for forming damascene wiring within an integrated circuit is described. After the trenches have been filled and planarized, normal dishing of the copper is present. This is then eliminated by depositing a layer of a chrome-copper alloy over the damascene wiring and then planarizing this layer so that it covers only the copper in the damascene trench. Then, while the IMD is deposited, some of the chromium in the alloy gets selectively oxidized, resulting in a self-aligned barrier layer of chromium oxide at the copper to IMD interface.
Abstract:
A copper interconnect structure in a semiconductor device including an opening formed in a dielectric layer of the semiconductor device, the opening having sidewalls and a bottom. A first barrier layer is conformally deposited on the sidewalls and the bottom of the opening. A first seed layer is conformally deposited on the first barrier layer. A second barrier layer is conformally deposited on the first seed layer. A second seed layer is conformally deposited on the second barrier layer and a conductive plug is deposited in the opening of the dielectric layer.