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公开(公告)号:US11697879B2
公开(公告)日:2023-07-11
申请号:US16560838
申请日:2019-09-04
Applicant: Applied Materials, Inc.
Inventor: Sukti Chatterjee , Kenichi Ohno , Lance A. Scudder , Yuriy Melnik , David A. Britz , Pravin K. Narwankar , Thomas Knisley , Mark Saly , Jeffrey Anthis
CPC classification number: C23C16/56 , C22C19/03 , C23C16/405
Abstract: Embodiments of the present disclosure generally relate to protective coatings on aerospace components and methods for depositing the protective coatings. In one or more embodiments, a method for producing a protective coating on an aerospace component includes depositing a metal oxide template layer on the aerospace component containing nickel and aluminum (e.g., nickel-aluminum superalloy) and heating the aerospace component containing the metal oxide template layer during a thermal process and/or an oxidation process. The thermal process and/or oxidation process includes diffusing aluminum contained within the aerospace component towards a surface of the aerospace component containing the metal oxide template layer, oxidizing the diffused aluminum to produce an aluminum oxide layer disposed between the aerospace component and the metal oxide template layer, and removing at least a portion of the metal oxide template layer while leaving the aluminum oxide layer.
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公开(公告)号:US11560804B2
公开(公告)日:2023-01-24
申请号:US17832568
申请日:2022-06-03
Applicant: Applied Materials, Inc.
Inventor: Yuriy Melnik , Sukti Chatterjee , Kaushal Gangakhedkar , Jonathan Frankel , Lance A. Scudder , Pravin K. Narwankar , David Alexander Britz , Thomas Knisley , Mark Saly , David Thompson
IPC: F01D5/28 , C23C16/455 , C23C16/34 , C23C16/40 , C23C16/30 , C23C16/56 , F01D9/02 , F01D25/12 , F01D25/28 , F23R3/28 , C07F11/00 , F01D25/14
Abstract: Methods for forming protective coatings on aerospace components are provided. In one or more embodiments, the method includes exposing an aerospace component to a first precursor and a first reactant to form a first deposited layer on a surface of the aerospace component by a first deposition process (e.g., CVD or ALD), and exposing the aerospace component to a second precursor and a second reactant to form a second deposited layer on the first deposited layer by a second deposition process. The first deposited layer and the second deposited layer have different compositions from each other. The method also includes repeating the first deposition process and the second deposition process to form a nanolaminate film stack having from 2 pairs to about 1,000 pairs of the first deposited layer and the second deposited layer consecutively deposited on each other.
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公开(公告)号:US11466364B2
公开(公告)日:2022-10-11
申请号:US16670555
申请日:2019-10-31
Applicant: Applied Materials, Inc.
Inventor: Kenichi Ohno , Eric H. Liu , Sukti Chatterjee , Yuriy Melnik , Thomas Knisley , David Alexander Britz , Lance A. Scudder , Pravin K. Narwankar
IPC: C23C16/455 , C23C16/02 , C23C16/56 , C23C16/40
Abstract: Embodiments of the present disclosure generally relate to protective coatings on substrates and methods for depositing the protective coatings. In one or more embodiments, a method of forming a protective coating on a substrate includes depositing a chromium oxide layer containing amorphous chromium oxide on a surface of the substrate during a first vapor deposition process and heating the substrate containing the chromium oxide layer comprising the amorphous chromium oxide to convert at least a portion of the amorphous chromium oxide to crystalline chromium oxide during a first annealing process. The method also includes depositing an aluminum oxide layer containing amorphous aluminum oxide on the chromium oxide layer during a second vapor deposition process and heating the substrate containing the aluminum oxide layer disposed on the chromium oxide layer to convert at least a portion of the amorphous aluminum oxide to crystalline aluminum oxide during a second annealing process.
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公开(公告)号:US08921235B2
公开(公告)日:2014-12-30
申请号:US13834508
申请日:2013-03-15
Applicant: Applied Materials Inc.
Inventor: Kiran V. Thadani , Jingjing Xu , Abhijit Basu Mallick , Joe Griffith Cruz , Nitin K. Ingle , Pravin K. Narwankar
CPC classification number: H01L21/2015 , C23C16/045 , C23C16/26 , C23C16/30 , C23C16/56 , H01J37/32357 , H01L21/02115 , H01L21/02126 , H01L21/0217 , H01L21/02271 , H01L21/02274 , H01L21/3105 , H01L21/764 , H01L21/7682 , H01L21/76837 , H01L2221/1047
Abstract: A method of forming and controlling air gaps between adjacent raised features on a substrate includes forming a silicon-containing film in a bottom region between the adjacent raised features using a flowable deposition process. The method also includes forming carbon-containing material on top of the silicon-containing film and forming a second film over the carbon-containing material using a flowable deposition process. The second film fills an upper region between the adjacent raised features. The method also includes curing the materials at an elevated temperature for a period of time to form the air gaps between the adjacent raised features. The thickness and number layers of films can be used to control the thickness, vertical position and number of air gaps.
Abstract translation: 在衬底上形成和控制相邻凸起特征之间的空气间隙的方法包括:使用可流动沉积工艺在邻近凸起特征之间的底部区域中形成含硅膜。 该方法还包括在含硅膜的顶部上形成含碳材料,并使用可流动的沉积工艺在含碳材料上形成第二膜。 第二膜填充相邻凸起特征之间的上部区域。 该方法还包括在升高的温度下固化材料一段时间以形成相邻凸起特征之间的气隙。 膜的厚度和数量层可用于控制厚度,垂直位置和气隙数量。
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公开(公告)号:US20250009671A1
公开(公告)日:2025-01-09
申请号:US18737814
申请日:2024-06-07
Applicant: Applied Materials, Inc.
Inventor: Fei Wang , Miaojun Wang , Balaji Ganapathy , Jonathan Frankel , Shivkumar Chiruvolu , Pravin K. Narwankar
IPC: A61K9/50 , A61K31/397 , A61K31/4422 , A61K31/517
Abstract: A pharmaceutical composition containing a metal oxide coated particle comprising 1) an amorphous solid dispersion (ASD) core containing an active pharmaceutical ingredient (API) and a polymer; and 2) a metal oxide coating, and the method of making said metal oxide coated particle by atomic layer deposition (ALD). The metal oxide coated particle is useful because it prevents the ASD from crystallization and helps maintain the ASD in an amorphous form.
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公开(公告)号:US20230364023A1
公开(公告)日:2023-11-16
申请号:US18199614
申请日:2023-05-19
Applicant: Applied Materials, Inc.
Inventor: Miaojun Wang , Jonathan Frankel , Pravin K. Narwankar , Suneel Kumar Rastogi , Shivkumar Chiruvolu , Fei Wang , Balaji Ganapathy , Shrikant Swaminathan
IPC: A61K9/50
CPC classification number: A61K9/501 , A61K9/5089
Abstract: Methods for providing an inorganic oxide coating to high aspect ratio particles containing an active pharmaceutical ingredient are described as are compositions containing such coated particles.
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公开(公告)号:US11384648B2
公开(公告)日:2022-07-12
申请号:US16843358
申请日:2020-04-08
Applicant: Applied Materials, Inc.
Inventor: Yuriy Melnik , Sukti Chatterjee , Kaushal Gangakhedkar , Jonathan Frankel , Lance A. Scudder , Pravin K. Narwankar , David Alexander Britz , Thomas Knisley , Mark Saly , David Thompson
IPC: F01D5/28 , F01D9/02 , C23C16/455 , C23C16/34 , C23C16/40 , C23C16/30 , C23C16/56 , F01D25/12 , F01D25/28 , F23R3/28 , C07F11/00 , F01D25/14
Abstract: Protective coatings on an aerospace component are provided. An aerospace component includes a surface containing nickel, nickel superalloy, aluminum, chromium, iron, titanium, hafnium, alloys thereof, or any combination thereof, and a coating disposed on the surface, where the coating contains a nanolaminate film stack having two or more pairs of a first deposited layer and a second deposited layer. The first deposited layer contains chromium oxide, chromium nitride, aluminum oxide, aluminum nitride, or any combination thereof, the second deposited layer contains aluminum oxide, aluminum nitride, silicon oxide, silicon nitride, silicon carbide, yttrium oxide, yttrium nitride, yttrium silicon nitride, hafnium oxide, hafnium nitride, hafnium silicide, hafnium silicate, titanium oxide, titanium nitride, titanium silicide, titanium silicate, or any combination thereof, and the first deposited layer and the second deposited layer have different compositions from each other.
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公开(公告)号:US11180851B2
公开(公告)日:2021-11-23
申请号:US16438382
申请日:2019-06-11
Applicant: Applied Materials, Inc.
Inventor: Colin C. Neikirk , Pravin K. Narwankar , Kaushal Gangakhedkar , Visweswaren Sivaramakrishnan , Jonathan Frankel , David Masayuki Ishikawa , Quoc Truong , Joseph Yudovsky
IPC: C23C16/455 , C23C16/44 , C23C16/442
Abstract: A reactor for coating particles includes one or more motors, a rotary vacuum chamber configured to hold particles to be coated and coupled to the motors, a controller configured to cause the motors to rotate the chamber in a first direction about an axial axis at a rotation speed sufficient to force the particles to be centrifuged against an inner diameter of the chamber, a vacuum port to exhaust gas from the rotary vacuum chamber, a paddle assembly including a rotatable drive shaft extending through the chamber and coupled to the motors and at least one paddle extending radially from the drive shaft, such that rotation of the drive shaft by the motors orbits the paddle about the drive shaft in a second direction, and a chemical delivery system including a gas outlet on the paddle configured inject process gas into the particles.
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公开(公告)号:US11174552B2
公开(公告)日:2021-11-16
申请号:US16438371
申请日:2019-06-11
Applicant: Applied Materials, Inc.
Inventor: Colin C. Neikirk , Pravin K. Narwankar , Kaushal Gangakhedkar , Visweswaren Sivaramakrishnan , Jonathan Frankel , David Masayuki Ishikawa , Quoc Truong , Joseph Yudovsky
IPC: C23C16/455 , C23C16/44 , C23C16/442
Abstract: A reactor for coating particles includes one or more motors, a rotary vacuum chamber configured to hold particles to be coated, wherein the rotary vacuum chamber is coupled to the motors, a controller configured to cause the motors to rotate the rotary vacuum chamber about an axial axis of the rotary vacuum chamber such that the particles undergo tumbling agitation, a vacuum port to exhaust gas from the rotary vacuum chamber, a paddle assembly including a rotatable drive shaft extending through the rotary vacuum chamber and coupled to the motors and at least one paddle extending radially from the drive shaft, such that rotation of the drive shaft by the motors orbits the paddle about the drive shaft in a second direction, and a chemical delivery system including a gas outlet on the paddle configured inject process gas into the particles.
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公开(公告)号:US10236198B2
公开(公告)日:2019-03-19
申请号:US15689550
申请日:2017-08-29
Applicant: Applied Materials, Inc.
Inventor: Banqiu Wu , Nag B. Patibandla , Toshiaki Fujita , Ralf Hofmann , Pravin K. Narwankar , Jeonghoon Oh , Srinivas Satya , Li-Qun Xia
IPC: C23C16/458 , H01L21/673 , H01L21/677 , C23C16/455 , C23C16/54
Abstract: Methods of processing a plurality of substrates using a processing chamber with bottom and top openings and a plurality of processing slots are provided. A substrate positioned on a carrier is loaded into a first end of a processing chamber body through the bottom opening. The carrier is moved through a plurality of processing slots to a top opening at a second end of the chamber body and then removed from the processing chamber through the top opening.
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