公开(公告)号：US11444080B2

公开(公告)日：2022-09-13

申请号：US17085121

申请日：2020-10-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Chang Hung ,  Chia-Jen Chen ,  Ming-Ching Chang ,  Shu-Yuan Ku ,  Yi-Hsuan Hsiao ,  I-Wei Yang

IPC: H01L27/088 ,  H01L21/311 ,  H01L21/3213 ,  H01L21/762 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/08 ,  H01L29/423 ,  H01L29/49 ,  H01L29/66 ,  H01L21/283 ,  H01L29/78 ,  H01L21/02 ,  H01L21/3105 ,  H01L21/321

Abstract: Methods of cutting gate structures, and structures formed, are described. In an embodiment, a structure includes first and second gate structures over an active area, and a gate cut-fill structure. The first and second gate structures extend parallel. The active area includes a source/drain region disposed laterally between the first and second gate structures. The gate cut-fill structure has first and second primary portions and an intermediate portion. The first and second primary portions abut the first and second gate structures, respectively. The intermediate portion extends laterally between the first and second primary portions. First and second widths of the first and second primary portions along longitudinal midlines of the first and second gate structures, respectively, are each greater than a third width of the intermediate portion midway between the first and second gate structures and parallel to the longitudinal midline of the first gate structure.

公开(公告)号：US11201230B2

公开(公告)日：2021-12-14

申请号：US16660279

申请日：2019-10-22

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Yi-Hsuan Hsiao ,  Shu-Yuan Ku ,  Chih-Chang Hung ,  I-Wei Yang ,  Chih-Ming Sun

IPC: H01L29/66 ,  H01L29/06 ,  H01L29/78 ,  H01L29/417 ,  H01L27/092 ,  H01L21/8238 ,  H01L21/84 ,  H01L27/12

Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a first metal gate stack and a second metal gate stack over a semiconductor substrate. The semiconductor device structure also includes a dielectric layer surrounding the first metal gate stack and the second metal gate stack. The semiconductor device structure further includes an insulating structure between the first metal gate stack and the second metal gate stack. The insulating structure has a first convex surface facing towards the first metal gate stack.

公开(公告)号：US20210159123A1

公开(公告)日：2021-05-27

申请号：US17169060

申请日：2021-02-05

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Chang Hung ,  Chieh-Ning Feng ,  Chun-Liang Lai ,  Yih-Ann Lin ,  Ryan Chia-Jen Chen

IPC: H01L21/8234 ,  H01L29/66 ,  H01L29/78 ,  H01L21/308 ,  H01L29/08

Abstract: A method of forming a semiconductor device includes forming a first fin and a second fin protruding above a substrate; forming isolation regions on opposing sides of the first fin and the second fin; forming a metal gate over the first fin and over the second fin, the metal gate being surrounded by a first dielectric layer; and forming a recess in the metal gate between the first fin and the second fin, where the recess extends from an upper surface of the metal gate distal the substrate into the metal gate, where the recess has an upper portion distal the substrate and a lower portion between the upper portion and the substrate, where the upper portion has a first width, and the lower portion has a second width larger than the first width, the first width and the second width measured along a longitudinal direction of the metal gate.

公开(公告)号：US20210050350A1

公开(公告)日：2021-02-18

申请号：US17085121

申请日：2020-10-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Chang Hung ,  Chia-Jen Chen ,  Ming-Ching Chang ,  Shu-Yuan Ku ,  Yi-Hsuan Hsiao ,  I-Wei Yang

IPC: H01L27/088 ,  H01L21/311 ,  H01L21/3213 ,  H01L21/762 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/08 ,  H01L29/423 ,  H01L29/49 ,  H01L29/66 ,  H01L21/283 ,  H01L29/78

Abstract: Methods of cutting gate structures, and structures formed, are described. In an embodiment, a structure includes first and second gate structures over an active area, and a gate cut-fill structure. The first and second gate structures extend parallel. The active area includes a source/drain region disposed laterally between the first and second gate structures. The gate cut-fill structure has first and second primary portions and an intermediate portion. The first and second primary portions abut the first and second gate structures, respectively. The intermediate portion extends laterally between the first and second primary portions. First and second widths of the first and second primary portions along longitudinal midlines of the first and second gate structures, respectively, are each greater than a third width of the intermediate portion midway between the first and second gate structures and parallel to the longitudinal midline of the first gate structure.

公开(公告)号：US20150263132A1

公开(公告)日：2015-09-17

申请号：US14208697

申请日：2014-03-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wen-Kuei Liu ,  Teng-Chun Tsai ,  Kuo-Yin Lin ,  Shen-Nan Lee ,  Yu-Wei Chou ,  Kuo-Cheng Lien ,  Chang-Sheng Lin ,  Chih-Chang Hung ,  Yung-Cheng Lu

IPC: H01L29/66 ,  H01L21/311 ,  H01L21/02 ,  H01L21/3105

CPC classification number: H01L21/31055 ,  H01L21/02282 ,  H01L21/28123 ,  H01L21/3086 ,  H01L21/31058 ,  H01L21/31116 ,  H01L21/31138 ,  H01L21/31144 ,  H01L21/32136 ,  H01L21/823821 ,  H01L21/845 ,  H01L29/0692 ,  H01L29/66545 ,  H01L29/66795

Abstract: An IC device manufacturing process effectuates a planar recessing of material that initially varies in height across a substrate. The method includes forming a bottom anti-reflective coating (BARC), baking to induce cross-linking in the BARC, CMP to remove a first portion of the BARC and form a planar surface, then plasma etching to effectuate a planar recessing of the BARC. The plasma etching can have a low selectivity between the BARC and the material being recessed, whereby the BARC and the material are recessed simultaneously. Any of the material above a certain height is removed. Structures that are substantially below that certain height can be protected from contamination and left intact. The method can be particularly effective when an abrasive used during CMP forms ester linkages with the BARC.

Abstract translation: IC器件制造工艺实现了最初在衬底上高度变化的材料的平面凹陷。 该方法包括形成底部抗反射涂层（BARC），烘烤以在BARC，CMP中引发交联以除去BARC的第一部分并形成平坦表面，然后进行等离子体蚀刻以实现BARC的平面凹陷 。 等离子体蚀刻可以在BARC和被凹入的材料之间具有低选择性，由此BARC和材料同时凹陷。 任何高于一定高度的材料都被去除。 可以保护基本上低于该特定高度的结构免受污染并保持不变。 当CMP中使用的研磨剂与BARC形成酯键时，该方法可以是特别有效的。