公开(公告)号：US11915942B2

公开(公告)日：2024-02-27

申请号：US17855216

申请日：2022-06-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Cheng Chen ,  Wei-Ting Chien ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: G03F7/20 ,  H01L21/32 ,  H01L21/027 ,  G03F7/00

CPC classification number: H01L21/32 ,  G03F7/70283 ,  H01L21/027

Abstract: A method of exposing a wafer to a high-tilt angle ion beam and an apparatus for performing the same are disclosed. In an embodiment, a method includes forming a patterned mask layer over a wafer, the patterned mask layer including a patterned mask feature; exposing the wafer to an ion beam, a surface of the wafer being tilted at a tilt angle with respect to the ion beam; and moving the wafer along a scan line with respect to the ion beam, a scan angle being defined between the scan line and an axis perpendicular to an axis of the ion beam, a difference between the tilt angle and the scan angle being less than 50°.

公开(公告)号：US20230369055A1

公开(公告)日：2023-11-16

申请号：US18359735

申请日：2023-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Meng-Han Chou ,  Kuan-Yu Yeh ,  Wei-Yip Loh ,  Hung-Hsu Chen ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/285 ,  H01L29/45 ,  H01L21/768 ,  H01L21/02 ,  H01L21/3115 ,  H01L21/311

CPC classification number: H01L21/28518 ,  H01L29/45 ,  H01L21/76814 ,  H01L21/02063 ,  H01L21/76895 ,  H01L21/31155 ,  H01L21/31111 ,  H01L21/76805

Abstract: The present disclosure provides a method to enlarge the process window for forming a source/drain contact. The method may include receiving a workpiece that includes a source/drain feature exposed in a source/drain opening defined between two gate structures, conformally depositing a dielectric layer over sidewalls of the source/drain opening and a top surface of the source/drain feature, anisotropically etching the dielectric layer to expose the source/drain feature, performing an implantation process to the dielectric layer, and after the performing of the implantation process, performing a pre-clean process to the workpiece. The implantation process includes a non-zero tilt angle.

公开(公告)号：US20230261048A1

公开(公告)日：2023-08-17

申请号：US17670924

申请日：2022-02-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Chang Lin ,  Chun-Hung Wu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L29/06 ,  H01L29/423 ,  H01L29/786 ,  H01L29/66 ,  H01L21/8234

CPC classification number: H01L29/0665 ,  H01L29/42392 ,  H01L29/78696 ,  H01L29/78618 ,  H01L29/66742 ,  H01L21/823412 ,  H01L21/823418 ,  H01L21/823468 ,  H01L29/66545

Abstract: A method includes depositing a multi-layer stack on a semiconductor substrate, the multi-layer stack including a plurality of sacrificial layers that alternate with a plurality of channel layers; forming a dummy gate on the multi-layer stack; forming a first spacer on a sidewall of the dummy gate; performing a first implantation process to form a first doped region, the first implantation process having a first implant energy and a first implant dose; performing a second implantation process to form a second doped region, where the first doped region and the second doped region are in a portion of the channel layers uncovered by the first spacer and the dummy gate, the second implantation process having a second implant energy and a second implant dose, where the second implant energy is greater than the first implant energy, and where the first implant dose is different from the second implant dose.

公开(公告)号：US20230253243A1

公开(公告)日：2023-08-10

申请号：US18190297

申请日：2023-03-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Ju Chen ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo ,  Meng-Han Chou

IPC: H01L21/768 ,  H01L29/78 ,  H01L23/522

CPC classification number: H01L21/76802 ,  H01L29/785 ,  H01L23/5226 ,  H01L21/76877

Abstract: A method includes forming a first dielectric layer over a source/drain region, and forming a source/drain contact plug over and electrically connecting to the source/drain region. A top portion of the source/drain contact plug has a first lateral dimension. An implantation process is performed to implant a dopant into the first dielectric layer. The implantation process results in the source/drain contact plug to have a second lateral dimension smaller than the first lateral dimension. The method further includes forming a second dielectric layer over the etch stop layer, and forming a gate contact plug adjacent to the source/drain contact plug.

公开(公告)号：US20230197852A1

公开(公告)日：2023-06-22

申请号：US18174045

申请日：2023-02-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Su-Hao Liu ,  Kuo-Ju Chen ,  Wen-Yen Chen ,  Ying-Lang Wang ,  Liang-Yin Chen ,  Li-Ting Wang ,  Huicheng Chang

IPC: H01L29/78 ,  H01L21/768 ,  H01L21/324 ,  H01L21/8238 ,  H01L29/66 ,  H01L21/02

CPC classification number: H01L29/785 ,  H01L21/76829 ,  H01L21/324 ,  H01L21/823814 ,  H01L29/6681 ,  H01L21/02694 ,  H01L21/823864

Abstract: Embodiments disclosed herein relate to using an implantation process and a melting anneal process performed on a nanosecond scale to achieve a high surface concentration (surface pile up) dopant profile and a retrograde dopant profile simultaneously. In an embodiment, a method includes forming a source/drain structure in an active area on a substrate, the source/drain structure including a first region comprising germanium, implanting a first dopant into the first region of the source/drain structure to form an amorphous region in at least the first region of the source/drain structure, implanting a second dopant into the amorphous region containing the first dopant, and heating the source/drain structure to liquidize and convert at least the amorphous region into a crystalline region, the crystalline region containing the first dopant and the second dopant.

公开(公告)号：US20230042196A1

公开(公告)日：2023-02-09

申请号：US17670740

申请日：2022-02-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Chang Lin ,  Chun-Hung Wu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L29/06 ,  H01L29/786 ,  H01L21/8234

Abstract: A method includes depositing a multi-layer stack over a semiconductor substrate, the multi-layer stack including a plurality of sacrificial layers that alternate with a plurality of channel layers; forming a first recess in the multi-layer stack; forming first spacers on sidewalls of the sacrificial layers in the first recess; depositing a first semiconductor material in the first recess, where the first semiconductor material is undoped, where the first semiconductor material is in physical contact with a sidewall and a bottom surface of at least one of the first spacers; implanting dopants in the first semiconductor material, where after implanting dopants the first semiconductor material has a gradient-doped profile; and forming an epitaxial source/drain region in the first recess over the first semiconductor material, where a material of the epitaxial source/drain region is different from the first semiconductor material.

公开(公告)号：US20220406774A1

公开(公告)日：2022-12-22

申请号：US17655637

申请日：2022-03-21

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Chang Lin ,  Bau-Ming Wang ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L27/088 ,  H01L29/06 ,  H01L29/423 ,  H01L29/786 ,  H01L29/36 ,  H01L21/265 ,  H01L21/266

Abstract: A semiconductor structure having doped wells and a method of forming is provided. The doped wells may utilize parallel implantation techniques and tilt implantation techniques to form wells having less lateral diffusion and less vertical doping.

公开(公告)号：US20220406629A1

公开(公告)日：2022-12-22

申请号：US17720807

申请日：2022-04-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Cheng Chen ,  Chih-Kai Yang ,  Chun-Liang Chen ,  Wei-Ting Chien ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/67 ,  G03F7/40

Abstract: In an embodiment, a pattern transfer processing chamber includes a pattern transfer processing chamber and a loading area external to the pattern transfer processing chamber. The loading area is configured to transfer a wafer to or from the pattern transfer processing chamber. The loading area comprises a first region including a loadport, a second region including a load-lock between the first region and the pattern transfer processing chamber, and an embedded baking chamber configured to heat a patterned photoresist on the wafer.

公开(公告)号：US20220384606A1

公开(公告)日：2022-12-01

申请号：US17818400

申请日：2022-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wei-Ting Chien ,  Liang-Yin Chen ,  Yi-Hsiu Liu ,  Tsung-Lin Lee ,  Huicheng Chang

IPC: H01L29/66 ,  H01L29/78

Abstract: A semiconductor device and a method of forming the same are provided. The method includes forming a sacrificial gate structure over an active region. A first spacer layer is formed along sidewalls and a top surface of the sacrificial gate structure. A first protection layer is formed over the first spacer layer. A second spacer layer is formed over the first protection layer. A third spacer layer is formed over the second spacer layer. The sacrificial gate structure is replaced with a replacement gate structure. The second spacer layer is removed to form an air gap between the first protection layer and the third spacer layer.

公开(公告)号：US20220367632A1

公开(公告)日：2022-11-17

申请号：US17872452

申请日：2022-07-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Su-Hao Liu ,  Huicheng Chang ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Kuo-Ju Chen ,  Chun-Hung Wu ,  Chang-Miao Liu ,  Huai-Tei Yang ,  Lun-Kuang Tan ,  Wei-Ming You

IPC: H01L29/08 ,  H01L29/167 ,  H01L29/78 ,  H01L21/02 ,  H01L21/285 ,  H01L29/66 ,  H01L21/265 ,  H01L29/417

Abstract: The present disclosure relates generally to doping for conductive features in a semiconductor device. In an example, a structure includes an active region of a transistor. The active region includes a source/drain region, and the source/drain region is defined at least in part by a first dopant having a first dopant concentration. The source/drain region further includes a second dopant with a concentration profile having a consistent concentration from a surface of the source/drain region into a depth of the source/drain region. The consistent concentration is greater than the first dopant concentration. The structure further includes a conductive feature contacting the source/drain region at the surface of the source/drain region.