Abstract:
Device fabrication is disclosed, including forming a first part of a device at a first fabrication facility as part of a front-end-of-the-line (FEOL) process, the first part of the device comprising a base wafer formed by FEOL processing, and subsequently performing one or more back-end-of-the-line (BEOL) processes at a second fabrication facility to form an IC, the one or more BEOL processes comprising finishing the forming of the device (e.g., an IC including memory) by depositing one or more memory layers on the base wafer. FEOL processing can be used to form active circuitry die (e.g., CMOS circuitry on a Si wafer) and BEOL processing can be used to form on top of each active circuitry die, one or more layers of cross-point memory arrays formed by thin film processing technologies that may or may not be compatible with or identical to some or all of the FEOL processes.
Abstract:
A method and apparatus for performing intra-tool monitoring and control within a multi-step processing system. The method monitors the processing of a workpiece as the workpiece is processed by independently operating processing tools and produces control parameters for the various independently operating processing tools to optimize the processing of the workpiece. More specifically, the apparatus provides a metrology station located between each of a plurality of semiconductor wafer processing tools such that measurements can be made on wafers as they are passed from one tool to another providing intra tool monitoring. The data collected by the metrology station is coupled to a metrology data analyzer, which determines whether any of the plurality of wafer processing tools should be adjusted to improve the processing of the overall wafer. As such, the output of the metrology data analyzer provides control parameters to process controllers connected controllers connected to each of the tools within the semiconductor wafer processing system. Consequently, the operation of the metrology stations and the metrology data analyzer provides both feed forward and feed back data to control the tools based upon certain information that is gathered within the metrology station.
Abstract:
A system and method for treating a substrate by integrating the annealing of a metal-containing layer on a substrate as part of a chemical mechanical polishing process. In one embodiment, a system for treating a substrate generally includes an annealing station incorporated into a chemical mechanical polishing processing system that includes a deposition station utilized to form a metal-containing layer on the substrate.
Abstract:
A method and apparatus for heating and cooling a substrate are provided. A chamber is provided that comprises a heating mechanism adapted to heat a substrate positioned proximate the heating mechanism, a cooling mechanism spaced from the heating mechanism and adapted to cool a substrate positioned proximate the cooling mechanism, and a transfer mechanism adapted to transfer a substrate between the position proximate the heating mechanism and the position proximate the cooling mechanism.
Abstract:
An integrated circuit having semiconductor devices is connected by a first conductive channel damascened into a first oxide layer above the devices. A stop nitride layer, a via oxide layer, a via nitride layer, and a via resist are sequentially deposited on the first channel and the first oxide layer. The via resist is photolithographically developed with rectangular cross-section vias greater than the width of the channels and the via nitride layer is etched to the rectangular cross-section. A second channel oxide layer and a second channel resist are sequentially deposited on the via nitride layer and the exposed via oxide layer. The second channel resist is photolithographically developed with the second channels and an anisotropic oxide etch etches the second channels and rectangular box vias down to the stop nitride layer. The stop nitride layer is nitride etched in the rectangular via configuration and conductive material is damascened into the second channels and the via to be chemical-mechanical polished to form the interconnections between two levels of channels.
Abstract:
A method and apparatus for heating and cooling a substrate. A chamber is provided that comprises a heating mechanism adapted to heat a substrate positioned proximate the heating mechanism, a cooling mechanism spaced from the heating mechanism and adapted to cool a substrate positioned proximate the cooling mechanism, and a transfer mechanism adapted to transfer a substrate between the position proximate the heating mechanism and the position proximate the cooling mechanism.
Abstract:
A method for effectively filling a dual damascene opening having a via hole and a trench that are contiguous openings uses a two step deposition process. The method includes a step of filling the via hole by electroless deposition of a first conductive material into the via hole. A second conductive material is at a bottom wall of the via hole, and the second conductive material at the bottom wall of the via hole acts as an autocatalytic surface during the electroless deposition of the first conductive material within the via hole. The method also includes the step of depositing a seed layer of a third conductive material to cover walls of the trench and includes the step of filling the trench by electroplating deposition of the third conductive material from the seed layer into the trench. The present invention may be used to particular advantage for small geometry integrated circuits when the conductive material filling the via hole and the trench is copper. By first filling the via hole using electroless deposition, void formation and poor via contact is prevented. In addition, the more widely available and easily manufacturable electroplating deposition process is still used for filling the trench.
Abstract:
A method for efficiently fabricating a via plug having high aspect ratio within an insulating layer with a diffusion barrier layer effectively surrounding the via plug. The method includes the steps of depositing a via photoresist layer over a first metal line of a first conductive material and etching a via hole in the via photoresist layer. The first conductive material of the first metal line is exposed at a bottom wall of the via hole. A via plug of a second conductive material is deposited into the via hole, and the via plug makes a conductive path with the first metal line. The via photoresist layer is then removed such that any side wall of the via plug is exposed. A first diffusion barrier layer is then deposited onto any exposed surface of the second conductive material of the via plug. A via insulating layer is then spin-coated to surround the via plug and a trench insulating layer is also deposited over the via insulating layer. A trench is then etched over the via plug having the first diffusion barrier layer, and the via plug with the first diffusion barrier layer is exposed as part of a bottom wall of the trench. A second diffusion barrier layer is then deposited onto the walls of the trench, and a third conductive material is deposited into the trench to form a second metal line. The second metal line makes a conductive path with the second conductive material of the via plug. Thus, the present invention avoids the prior art method of depositing a diffusion barrier layer into the via hole within a via insulating layer before filling the via hole with the via plug. With the present invention, a via plug with high aspect ratio may be efficiently formed with the diffusion barrier layer effectively surrounding the via plug.
Abstract:
A method of forming low dielectric insulation between those pairs of conductive lines, of a level of interconnection for integrated circuits, having a gap of about 0.5 microns or less by depositing a nonconformal source with a poor step function for the insulating material, such as silane (SiH.sub.4) as the silicon (Si) source for silicon dioxide (SiO.sub.2), so as to create, in the gap, a large void whose dielectric constant is slightly greater than 1. After all of the conductive lines have received a deposit of conformal insulating material and a flowable insulating material, the composite insulating materials are removed, preferably by etching, from those pairs of conductive lines with a gap of about 0.5 microns or less. Now, a nonconformal insulating material with a poor step function is deposited and creates a large void in the open gaps of 0.5 microns or less. After creating the void, the deposition continues and is planarized at the desired composite thickness of insulation. Alternatively, a thin conformal insulating layer is first deposited as a liner on the conductive lines. The resulting structure of the interconnection level comprises a layer of insulation between and on the conductive lines with the dielectric constant of the insulation between the pairs of conductive lines with the gap of 0.5 or less being, in combination with the void, at least about 3 or lower, and all of the remaining gaps are filled with the flowable insulating material and are void free with a composite dielectric constant of greater than about 3.5.
Abstract:
A method of forming a conductive line structure is provided. An adhesion layer is formed on a substrate surface. A seed layer is formed on the adhesion layer. A conductor is formed on the seed layer to form a partially complete structure. The partially complete structure is exposed to an electrolyte and undergoes an anodization process. At least a portion of the seed layer and a portion of the conductor are transformed to seed layer metal oxide and conductor metal oxide, respectively. At least a portion of the adhesion layer is transformed to an adhesion layer metal oxide and a further portion of the conductor is transformed to the conductor metal oxide. An outer metal layer is formed over the seed layer metal oxide and the conductor metal oxide.