Electrically insulated fin structure(s) with alternative channel materials and fabrication methods

    公开(公告)号:US09881830B2

    公开(公告)日:2018-01-30

    申请号:US14590591

    申请日:2015-01-06

    CPC classification number: H01L21/76202 H01L29/045 H01L29/66795 H01L29/785

    Abstract: Semiconductor structures and fabrication methods are provided which includes, for instance, fabricating a semiconductor fin structure by: providing a fin structure extending above a substrate, the fin structure including a first fin portion, a second fin portion disposed over the first fin portion, and an interface between the first and the second fin portions, where the first fin portion and the second fin portion are lattice mismatched within the fin structure; and modifying, in part, the fin structure to obtain a modified fin structure, the modifying including selectively oxidizing the interface to form an isolation region within the modified fin structure, where the isolation region electrically insulates the first fin portion from the second fin portion, while maintaining structural stability of the modified fin structure.

    Methods of forming doped epitaxial SiGe material on semiconductor devices
    45.
    发明授权
    Methods of forming doped epitaxial SiGe material on semiconductor devices 有权
    在半导体器件上形成掺杂的外延SiGe材料的方法

    公开(公告)号:US09455140B2

    公开(公告)日:2016-09-27

    申请号:US14525351

    申请日:2014-10-28

    Abstract: One illustrative method disclosed herein includes, among other things, performing first and second in situ doping, epitaxial deposition processes to form first and second layers of in situ doped epi semiconductor material, respectively, above a semiconductor substrate, wherein one of the first and second layers has a high level of germanium and a low level of P-type dopant material and the other of the first and second layers has a low level of germanium and a high level of P-type dopant material, and performing a mixing thermal anneal process on the first and second layers so as to form the final silicon germanium material having a high level of germanium and a high level of P-type dopant material.

    Abstract translation: 本文中公开的一种说明性方法包括进行第一和第二原位掺杂,外延沉积工艺以分别在半导体衬底之上形成第一和第二层原位掺杂的外延半导体材料,其中第一和第二 层具有高水平的锗和低水平的P型掺杂剂材料,并且第一和第二层中的另一层具有低水平的锗和高水平的P型掺杂剂材料,并且进行混合热退火工艺 在第一和第二层上形成具有高水平的锗和高水平的P型掺杂剂材料的最终硅锗材料。

    METHODS OF FORMING EMBEDDED SOURCE/DRAIN REGIONS ON FINFET DEVICES
    46.
    发明申请
    METHODS OF FORMING EMBEDDED SOURCE/DRAIN REGIONS ON FINFET DEVICES 有权
    在FINFET器件上形成嵌入源/漏区的方法

    公开(公告)号:US20160268399A1

    公开(公告)日:2016-09-15

    申请号:US14643409

    申请日:2015-03-10

    Abstract: One illustrative method disclosed herein includes, among other things, forming a layer of insulating material in the source/drain regions of the device, wherein the layer of insulating material has an upper surface that is substantially planar with an upper surface of a gate cap layer, recessing the layer of insulating material such that its recessed upper surface exposes a surface of the fin, performing another etching process to remove at least a portion of the fin and thereby define a recessed fin trench positioned above the recessed fin, and forming an epitaxial semiconductor material that is at least partially positioned in the recessed fin trench.

    Abstract translation: 本文公开的一种说明性方法包括在器件的源极/漏极区域中形成绝缘材料层,其中绝缘材料层具有与栅极盖层的上表面基本上平面的上表面 使绝缘材料层凹陷,使得其凹陷的上表面暴露在鳍片的表面上,执行另一蚀刻工艺以移除鳍片的至少一部分,从而限定位于凹鳍片上方的凹陷散热片沟槽,并形成外延 所述半导体材料至少部分地位于所述凹陷散热片沟槽中。

    Methods of forming alternative channel materials on FinFET semiconductor devices
    47.
    发明授权
    Methods of forming alternative channel materials on FinFET semiconductor devices 有权
    在FinFET半导体器件上形成替代通道材料的方法

    公开(公告)号:US09425289B2

    公开(公告)日:2016-08-23

    申请号:US14471038

    申请日:2014-08-28

    Abstract: One illustrative method disclosed herein includes forming a recessed fin structure and a replacement fin cavity in a layer of insulating material above the recessed fin structure, forming at least first and second individual layers of epi semiconductor material in the replacement fin cavity, wherein each of the first and second layers have different concentrations of germanium, performing an anneal process on the first and second layers so as to form a substantially homogeneous SiGe replacement fin in the fin cavity, and forming a gate structure around at least a portion of the replacement fin.

    Abstract translation: 本文公开的一种说明性方法包括在凹陷鳍结构上方的绝缘材料层中形成凹陷翅片结构和替换翅片空腔,在替换翅片腔中形成至少第一和第二独立的外延半导体材料层,其中每个 第一层和第二层具有不同浓度的锗,对第一层和第二层进行退火处理,以在翅片腔中形成基本上均匀的SiGe替换翅片,并且在替换翅片的至少一部分周围形成栅极结构。

    Virtual relaxed substrate on edge-relaxed composite semiconductor pillars
    48.
    发明授权
    Virtual relaxed substrate on edge-relaxed composite semiconductor pillars 有权
    边缘松弛复合半导体柱上的虚拟松弛衬底

    公开(公告)号:US09337022B1

    公开(公告)日:2016-05-10

    申请号:US14742471

    申请日:2015-06-17

    Abstract: A method of creating a virtual relaxed substrate includes providing a bulk semiconductor substrate, and creating a layer of strained semiconductor material on the substrate, a non-zero lattice mismatch of less than about 2% being present between the substrate and the layer of strained semiconductor material, and the layer of strained semiconductor material having a thickness of from about 50 nm to about 150 nm. The method further includes etching through the layer of strained semiconductor material and into the substrate to create shaped pillars separated by slits and sized to achieve edge effect relaxation throughout each shaped pillar, merging a top portion of the pillars with single crystal growth of epitaxial material to create a continuous surface while substantially maintaining the slits, and creating a virtual relaxed substrate by creating a layer of epitaxial composite semiconductor material over the continuous surface.

    Abstract translation: 创建虚拟松弛衬底的方法包括提供体半导体衬底,以及在衬底上产生应变半导体材料层,小于约2%的非零晶格失配存在于衬底和应变半导体层之间 材料和具有约50nm至约150nm厚度的应变半导体材料层。 该方法还包括蚀刻通过应变半导体材料层并进入衬底以产生由狭缝分开的成形柱,并且尺寸设计成实现每个成形柱的边缘效应松弛,将柱的顶部部分与外延材料的单晶生长合并成 创建连续的表面,同时基本上保持狭缝,并通过在连续表面上形成外延复合半导体材料层来产生虚拟的松弛衬底。

    METHODS OF FORMING ALTERNATIVE CHANNEL MATERIALS ON FINFET SEMICONDUCTOR DEVICES
    49.
    发明申请
    METHODS OF FORMING ALTERNATIVE CHANNEL MATERIALS ON FINFET SEMICONDUCTOR DEVICES 有权
    在FINFET半导体器件上形成替代通道材料的方法

    公开(公告)号:US20160064526A1

    公开(公告)日:2016-03-03

    申请号:US14471038

    申请日:2014-08-28

    Abstract: One illustrative method disclosed herein includes forming a recessed fin structure and a replacement fin cavity in a layer of insulating material above the recessed fin structure, forming at least first and second individual layers of epi semiconductor material in the replacement fin cavity, wherein each of the first and second layers have different concentrations of germanium, performing an anneal process on the first and second layers so as to form a substantially homogeneous SiGe replacement fin in the fin cavity, and forming a gate structure around at least a portion of the replacement fin.

    Abstract translation: 本文公开的一种说明性方法包括在凹陷鳍结构上方的绝缘材料层中形成凹陷翅片结构和替换翅片空腔,在替换翅片腔中形成至少第一和第二独立的外延半导体材料层,其中每个 第一层和第二层具有不同浓度的锗,对第一层和第二层进行退火处理,以在翅片腔中形成基本上均匀的SiGe替换翅片,并且在替换翅片的至少一部分周围形成栅极结构。

    Methods of forming substantially defect-free, fully-strained silicon-germanium fins for a FinFET semiconductor device
    50.
    发明授权
    Methods of forming substantially defect-free, fully-strained silicon-germanium fins for a FinFET semiconductor device 有权
    形成用于FinFET半导体器件的基本上无缺陷的,完全应变的硅 - 锗散热片的方法

    公开(公告)号:US09245980B2

    公开(公告)日:2016-01-26

    申请号:US14242472

    申请日:2014-04-01

    CPC classification number: H01L29/66795 H01L29/1054

    Abstract: One illustrative method disclosed herein includes, among other things, performing an epitaxial deposition process to form an epi SiGe layer above a recessed layer of insulating material and on an exposed portion of a fin, wherein the concentration of germanium in the layer of epi silicon-germanium (SixGe1-x) is equal to or greater than a target concentration of germanium for the final fin, performing a thermal anneal process in an inert processing environment to cause germanium in the epi SiGe to diffuse into the fin and thereby define an SiGe region in the fin, after performing the thermal anneal process, performing at least one process operation to remove the epi SiGe and, after removing the epi SiGe, forming a gate structure around at least a portion of the SiGe region.

    Abstract translation: 本文公开的一种说明性方法包括进行外延沉积工艺以在绝缘材料的凹陷层上方和鳍的暴露部分上形成外延SiGe层,其中外延硅 - 锗(SixGe1-x)等于或大于用于最终翅片的锗的目标浓度,在惰性处理环境中进行热退火工艺以使外延SiGe中的锗扩散到翅片中,从而限定SiGe区域 在翅片中,在进行热退火处理之后,进行至少一个处理操作以去除外延SiGe,并且在去除外延SiGe之后,在SiGe区域的至少一部分周围形成栅极结构。

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