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    Method for making composite abrasive compacts
    41.
    发明授权
    Method for making composite abrasive compacts 失效
    制造复合磨料压块的方法

    公开(公告)号：US08349040B2

    公开(公告)日：2013-01-08

    申请号：US12499679

    申请日：2009-07-08

    Applicant: Federico Bellin

    Inventor： Federico Bellin

    IPC: B24D18/00 ,  B24D99/00 ,  C09C1/68 ,  H05B6/64 ,  H05B7/00

    CPC classification number: B01J3/062 ,  B01J2203/062 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066 ,  B01J2203/0685

    Abstract: The present invention relates to polycrystalline ultra hard material cutting elements, and more particularly to a method of forming a polycrystalline ultra hard material cutting element with a thicker ultra hard layer than cutting elements formed by prior art methods. In an exemplary embodiment, such a method includes pre-sintering the ultra hard material powder to form an ultra hard material layer that is partially or fully densified prior to HPHT sintering, so that the ultra hard layer is pre-shrunk. This pre-sintering in an exemplary embodiment is achieved by means of a spark plasma process, or in another exemplary embodiment by a microwave sintering process.

    Abstract translation: 本发明涉及多晶超硬材料切割元件，更具体地涉及一种形成具有比通过现有技术形成的切割元件更厚的超硬层的多晶超硬材料切割元件的方法。 在一个示例性实施例中，这种方法包括预烧结超硬材料粉末以形成在HPHT烧结之前部分或完全致密化的超硬材料层，使得超硬层被预收缩。 在示例性实施例中的这种预烧结通过火花等离子体工艺实现，或者在另一示例性实施例中通过微波烧结工艺实现。

    BRAZED DIAMOND TOOLS AND METHODS FOR MAKING THE SAME
    43.
    发明申请
    BRAZED DIAMOND TOOLS AND METHODS FOR MAKING THE SAME 有权
    制造钻石工具及其制造方法

    公开(公告)号：US20110296766A1

    公开(公告)日：2011-12-08

    申请号：US13153176

    申请日：2011-06-03

    Applicant: Chien-Min Sung

    Inventor： Chien-Min Sung

    IPC: B24D3/06 ,  C09K3/14

    CPC classification number: B01J3/062 ,  B01J2203/061 ,  B01J2203/062 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066 ,  B01J2203/068 ,  B24B53/017 ,  B24D3/24 ,  B24D11/001

    Abstract: Superabrasive tools and methods for the making thereof are disclosed and described. In one aspect, superabrasive particles are chemically bonded to a matrix support material according to a predetermined pattern by a braze alloy. The brazing alloy may be provided as a powder, thin sheet, or sheet of amorphous alloy. A template having a plurality of apertures arranged in a predetermined pattern may be used to place the superabrasive particles on a given substrate or matrix support material.

    Abstract translation: 公开和描述了超研磨工具及其制造方法。 在一个方面，超磨料颗粒通过钎焊合金根据预定图案化学键合到基质载体材料上。 钎焊合金可以提供为粉末，薄片或非晶合金片。 可以使用具有以预定图案布置的多个孔的模板来将超研磨颗粒放置在给定的基底或基质支撑材料上。

    Composite material for drilling applications
    44.
    发明授权
    Composite material for drilling applications 失效
    复合材料用于钻孔应用

    公开(公告)号：US07794821B2

    公开(公告)日：2010-09-14

    申请号：US10560020

    申请日：2004-06-11

    Applicant: Iakovos Sigalas ,  Mosimanegape Stephen Masete

    Inventor： Iakovos Sigalas ,  Mosimanegape Stephen Masete

    IPC: B32B27/00

    CPC classification number: E21B10/567 ,  B01J3/065 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066 ,  C04B35/628 ,  C04B35/62802 ,  C04B35/62836 ,  C04B35/62839 ,  C04B35/645 ,  C04B2235/386 ,  C04B2235/427 ,  C04B2235/528 ,  C04B2235/5427 ,  C04B2235/762 ,  Y10T428/24942 ,  Y10T428/249924 ,  Y10T428/30

    Abstract: A composite material consists of a plurality of cores dispersed in a matrix. The cores are formed of ultra-hard material, or the components for making an ultra-hard material. The matrix is formed of the components for making an ultra-hard material of a grade different to that of the cores, and a suitable binder. The ultra-hard material is polycrystalline in nature and is typically PCD or PcBN. The cores are typically provided as granules coated with the components for making an ultra-hard material and the binder. The composite material typically takes on a honeycomb structure of an ultra-hard material and cores within the pores of the honeycomb structure bonded to the honeycomb structure. The pores of the honeycomb structure may be ordered or random.

    Abstract translation: 复合材料由分散在基质中的多个核组成。 芯由超硬材料或用于制造超硬材料的部件形成。 基体由用于制造与芯的等级不同的超硬材料的组分和合适的粘合剂形成。 超硬材料本质上是多晶的，通常是PCD或PcBN。 核心通常提供为涂覆有用于制造超硬材料和粘合剂的组分的颗粒。 复合材料通常在结合到蜂窝结构体上的蜂窝状结构的孔内具有超硬材料和芯的蜂窝结构。 蜂窝结构的孔可以是有序的或随机的。

    METHOD FOR MAKING COMPOSITE ABRASIVE COMPACTS
    45.
    发明申请
    METHOD FOR MAKING COMPOSITE ABRASIVE COMPACTS 失效
    制作复合材料复合材料的方法

    公开(公告)号：US20100005728A1

    公开(公告)日：2010-01-14

    申请号：US12499679

    申请日：2009-07-08

    Applicant: FEDERICO BELLIN

    Inventor： FEDERICO BELLIN

    IPC: C09K3/14 ,  B01J3/06 ,  C01B21/064

    CPC classification number: B01J3/062 ,  B01J2203/062 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066 ,  B01J2203/0685

    Abstract: The present invention relates to polycrystalline ultra hard material cutting elements, and more particularly to a method of forming a polycrystalline ultra hard material cutting element with a thicker ultra hard layer than cutting elements formed by prior art methods. In an exemplary embodiment, such a method includes pre-sintering the ultra hard material powder to form an ultra hard material layer that is partially or fully densified prior to HPHT sintering, so that the ultra hard layer is pre-shrunk. This pre-sintering in an exemplary embodiment is achieved by means of a spark plasma process, or in another exemplary embodiment by a microwave sintering process.

    Abstract translation: 本发明涉及多晶超硬材料切割元件，更具体地涉及一种形成具有比通过现有技术形成的切割元件更厚的超硬层的多晶超硬材料切割元件的方法。 在一个示例性实施例中，这种方法包括预烧结超硬材料粉末以形成在HPHT烧结之前部分或完全致密化的超硬材料层，使得超硬层被预收缩。 在示例性实施例中的这种预烧结通过火花等离子体工艺实现，或者在另一示例性实施例中通过微波烧结工艺实现。

    Superabrasive particle synthesis with controlled placement of crystalline seeds
    47.
    发明授权
    Superabrasive particle synthesis with controlled placement of crystalline seeds 失效
    超级磨料颗粒合成，控制放置晶种

    公开(公告)号：US07368013B2

    公开(公告)日：2008-05-06

    申请号：US11175017

    申请日：2005-07-05

    Applicant: Chien-Min Sung

    Inventor： Chien-Min Sung

    IPC: C30B29/04

    CPC classification number: B01J3/062 ,  B01J2203/061 ,  B01J2203/062 ,  B01J2203/0625 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066 ,  B01J2203/068 ,  B01J2203/0685 ,  B22F2005/001 ,  B22F2999/00 ,  B23D61/18 ,  B23D65/00 ,  B23P15/28 ,  B24D3/08 ,  B24D7/066 ,  B24D18/00 ,  B24D99/005 ,  B24D2203/00 ,  C04B35/52 ,  C09K3/1409 ,  C09K3/1445 ,  C22C1/051 ,  C22C26/00 ,  C22C2204/00 ,  E21B10/5676 ,  Y10T428/2991 ,  B22F2207/03 ,  B22F1/0011 ,  B22F3/004 ,  B22F2003/1046

    Abstract: An improved method for synthesizing superabrasive particles provides high quality industrial superabrasive particles with high yield and a narrow size distribution. The synthesis method can include forming a growth precursor of a substantially homogeneous mixture of raw material and catalyst material or layers of raw material and metal catalyst. The growth precursor can have a layer of adhesive over at least a portion thereof. A plurality of crystalline seeds can be placed in a predetermined pattern on the layer of adhesive. The growth precursor can be maintained at a temperature and pressure at which the superabrasive crystal is thermodynamically stable for a time sufficient for a desired degree of growth. Advantageously, the patterned placement of crystalline seeds and disclosed processes allow for production of various morphologies of synthetic diamonds, including octahedral and cubic diamonds, and improved growth conditions generally. As a result, the grown superabrasive particles typically have a high yield of high quality particles and a narrow distribution of particle sizes.

    Abstract translation: 合成超级磨料颗粒的改进方法提供高产率和窄尺寸分布的高质量工业超研磨颗粒。 合成方法可以包括形成原料和催化剂材料或原料和金属催化剂层的基本上均匀的混合物的生长前体。 生长前体可在其至少一部分上具有一层粘合剂。 多个结晶种子可以以预定图案放置在粘合剂层上。 生长前体可以保持在超磨料晶体在热力学稳定的温度和压力下达足以达到所需生长程度的时间。 有利地，结晶晶种的图案化布置和所公开的方法允许生产合成金刚石的各种形态，包括八面体和立方晶体，以及通常改善的生长条件。 结果，生长的超级磨料颗粒通常具有高产率的高质量颗粒和窄的粒度分布。

    High pressure superabrasive particle synthesis
    48.
    发明申请
    High pressure superabrasive particle synthesis 审中-公开
    高压超磨料颗粒合成

    公开(公告)号：US20070295267A1

    公开(公告)日：2007-12-27

    申请号：US11818894

    申请日：2007-06-14

    Applicant: Chien-Min Sung

    Inventor： Chien-Min Sung

    IPC: C30B19/02

    CPC classification number: E21B10/5676 ,  B01J3/062 ,  B01J2203/061 ,  B01J2203/062 ,  B01J2203/0635 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066 ,  B01J2203/068 ,  B01J2203/0685 ,  B22F2005/001 ,  B22F2999/00 ,  B23D61/18 ,  B23D65/00 ,  B23P15/28 ,  B24D3/08 ,  B24D7/066 ,  B24D18/00 ,  B24D99/005 ,  B24D2203/00 ,  C22C1/051 ,  C22C26/00 ,  C22C2204/00 ,  B22F2207/03 ,  B22F1/0011 ,  B22F3/004 ,  B22F2003/1046

    Abstract: An improved method for controlling nucleation sites during superabrasive particle synthesis can provide high quality industrial superabrasive particles with high yield and a narrow size distribution. The synthesis method can include forming a raw material layer, forming a particulate catalyst layer adjacent the raw material layer, and placing crystalline seeds in a predetermined pattern at least partially in the catalyst layer or raw material layer to form a growth precursor. Alternatively, the raw material and catalyst material can be mixed to form a particulate crystal growth layer and then placing the crystalline seeds in a predetermined pattern in the growth layer. Preferably, seeds can be substantially surrounded by catalyst material. The growth precursor can be maintained at a temperature and pressure at which the superabrasive crystal is thermodynamically stable for a time sufficient for a desired degree of growth. The crystalline seeds can be placed in a predetermined pattern using a template, a transfer sheet, vacuum chuck or similar techniques. The superabrasive particles grown using the described methods typically have a high yield of high quality industrial particles and a narrow distribution of particle sizes.

    Abstract translation: 在超磨料颗粒合成中控制成核位置的改进方法可以提供高产率和窄尺寸分布的高质量工业超研磨颗粒。 合成方法可以包括形成原料层，在原料层附近形成颗粒催化剂层，并将至少部分地将结晶晶种至少部分地放置在催化剂层或原料层中以形成生长前体。 或者，可以将原料和催化剂材料混合以形成颗粒状晶体生长层，然后将结晶种子以预定图案放置在生长层中。 优选地，种子可以被催化剂材料基本包围。 生长前体可以保持在超磨料晶体在热力学稳定的温度和压力下达足以达到所需生长程度的时间。 结晶种子可以使用模板，转印片，真空吸盘或类似技术以预定图案放置。 使用所述方法生长的超级磨料颗粒通常具有高产率的高质量工业颗粒和窄粒度分布。

    Methods of forming polycrystalline bodies using rhombohedral graphite materials
    50.
    发明申请
    Methods of forming polycrystalline bodies using rhombohedral graphite materials 审中-公开
    使用菱方石墨材料形成多晶体的方法

    公开(公告)号：US20060251567A1

    公开(公告)日：2006-11-09

    申请号：US11398468

    申请日：2006-04-04

    Applicant: Chien-Min Sung

    Inventor： Chien-Min Sung

    IPC: B01J3/06

    CPC classification number: B01J3/08 ,  B01J3/062 ,  B01J3/065 ,  B01J2203/0625 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066

    Abstract: Methods of synthesizing polycrystalline bodies using rhombohedral graphite materials are disclosed and described. One procedure includes providing a particulate graphite source having a majority of carbon atoms oriented in a rhombohedral polytype configuration. The particulate graphite source can be shaped into a desired shape having a porosity from about 0% to about 30%. A sufficient amount of heat and pressure can be applied to the desired shape to form diamond and consolidate the diamond into a polycrystalline body.

    Abstract translation: 公开和描述了使用菱方石墨材料合成多晶体的方法。 一个方法包括提供具有以菱方形多构型构型定向的大部分碳原子的颗粒状石墨源。 颗粒状石墨源可以成形为具有约0％至约30％孔隙率的所需形状。 可以将足够量的热和压力施加到期望的形状以形成金刚石并将金刚石固结成多晶体。

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