Abstract:
One illustrative method disclosed includes, among other things, forming a gate around an initial fin structure and above a layer of insulating material, and performing a fin trimming process on an exposed portion of the initial fin structure in the source/drain region so as to produce a reduced-size fin portion positioned above a surface of a layer of insulating material in the source/drain region of the device, wherein the the reduced-size fin portion has a second size that is less than the first size. In this example, the method also includes forming a conformal epi semiconductor material on the reduced-size fin portion and forming a conductive source/drain contact structure that is conductively coupled to and wrapped around the conformal epi semiconductor material
Abstract:
A method includes forming a fin on a semiconductor substrate and forming recesses on sidewalls of the fin. A silicon alloy material is formed in the recesses. A thermal process is performed to define a silicon alloy fin portion from the silicon alloy material and the fin. A semiconductor device includes a substrate, a fin defined on the substrate and an isolation structure disposed adjacent the fin. A first portion of the fin extending above the isolation structure has a substantially vertical sidewall and a different material composition than a second portion of the fin not extending above the isolation structure.
Abstract:
One illustrative method involves forming a FinFET device or a nanowire device by forming a sacrificial gate structure above a substantially vertically oriented structure comprised of first and second semiconductor materials, forming epi semiconductor material in the source/drain regions, removing the sacrificial gate structure so as to define a replacement gate cavity and to expose the first and second semiconductor materials within the gate cavity, performing an etching process through the replacement gate cavity to selectively remove the exposed first sacrificial semiconductor material relative to the exposed second semiconductor material so as to define a gap under the second semiconductor material within the gate cavity, filling the gap with an insulating material, and forming a replacement gate structure in the gate cavity.
Abstract:
One illustrative method disclosed herein includes performing a first plurality of epitaxial deposition processes to form a first plurality of semiconductor materials selectively above the N-active region while masking the P-active region, performing a second plurality of epitaxial deposition processes to form a second plurality of semiconductor materials selectively above the P-active region while masking the N-active region, forming an N-type transistor in and above the N-active region and forming a P-type transistor in and above the P-active region.
Abstract:
One method disclosed includes removing at least a portion of a fin to thereby define a fin trench in a layer of insulating material, forming a substantially defect-free first layer of semiconductor material in the fin trench, forming a second layer of semiconductor material on an as-formed upper surface of the first layer of semiconductor material, forming an implant region at the interface between the first layer of semiconductor material and the substrate, performing an anneal process to induce defect formation in at least the first layer of semiconductor material, forming a third layer of semiconductor material on the second layer of semiconductor material, forming a layer of channel semiconductor material on the third layer of semiconductor material, and forming a gate structure around at least a portion of the channel semiconductor material.
Abstract:
One illustrative method disclosed herein includes, among other things, forming a region of a sacrificial material in a semiconductor substrate at a location where the portion of the fin to be removed will be located, after forming the region of sacrificial material, performing at least one first etching process to form a plurality of fin-formation trenches that define the fin, wherein at least a portion of the fin is comprised of the sacrificial material, and performing at least one second etching process to selectively remove substantially all of the sacrificial material portion of the fin relative to the substrate.