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公开(公告)号:US08802586B2
公开(公告)日:2014-08-12
申请号:US13331479
申请日:2011-12-20
申请人: Ling Jiao , Julie Chabot , Joseph V. Nguyen , Christopher Paul Dunckley , Shuwu Yang , Erin P. Maris , Oleg Mironov , Bruce Edward Reynolds , Alexander E. Kuperman
发明人: Ling Jiao , Julie Chabot , Joseph V. Nguyen , Christopher Paul Dunckley , Shuwu Yang , Erin P. Maris , Oleg Mironov , Bruce Edward Reynolds , Alexander E. Kuperman
IPC分类号: B01J31/00 , B01J27/24 , B01J27/02 , B01J27/043 , B01J27/045 , B01J23/00 , B01J23/40 , B01J23/42 , B01J23/58 , B01J23/70 , B01J23/74 , B01J23/44 , B01J23/883 , B01J23/887 , B01J27/051 , B01J37/20 , B01J23/24 , B01J23/85 , B01J35/00 , C10G49/04 , B01J35/10
CPC分类号: B01J23/883 , B01J23/24 , B01J23/85 , B01J23/8872 , B01J23/8873 , B01J27/051 , B01J27/0515 , B01J35/0073 , B01J35/1019 , B01J35/1023 , B01J35/1042 , B01J35/1047 , B01J35/1095 , B01J37/20 , C10G49/04 , C10G49/06 , C10G49/12 , C10G2300/107 , C10G2300/1077 , C10G2300/205 , C10G2300/301 , C10G2300/701 , C10G2300/703 , C10G2300/802
摘要: An improved hydroprocessing slurry catalyst is provided for the upgrade of heavy oil feedstock. The catalyst comprises dispersed particles in a hydrocarbon medium with the dispersed particles have an average particle size ranging from 1 to 300 μm. The catalyst has a total pore volume of at least 0.5 cc/g and a polymodal pore distribution with at least 80% of pore sizes in the range of 5 to 2,000 Angstroms in diameter. The catalyst is prepared from sulfiding and dispersing a metal precursor solution in a hydrocarbon diluent, the metal precursor comprising at least a Primary metal precursor and optionally a Promoter metal precursor, the metal precursor solution having a pH of at least 4 and a concentration of less than 10 wt. % of Primary metal in solution.
摘要翻译: 提供改进的加氢处理浆料催化剂用于重油原料的升级。 该催化剂包含在烃介质中的分散颗粒,其中分散的颗粒的平均粒度范围为1至300μm。 催化剂具有至少0.5cc / g的总孔体积和直径为5至2,000埃范围内具有至少80%的孔径的多模式孔分布。 催化剂是通过将金属前体溶液硫化并分散在烃稀释剂中制备的,金属前体包含至少一种金属前体和任选的助催化剂金属前体,该金属前体溶液的pH值至少为4,浓度较低 超过10重量% 溶液中初级金属的%。
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公开(公告)号:US08704007B2
公开(公告)日:2014-04-22
申请号:US13315611
申请日:2011-12-09
IPC分类号: C07C27/04
CPC分类号: C07C29/149 , C07C29/177 , C07C67/00 , C10G3/46 , C10G3/50 , C10G2300/1014 , C10G2300/1018 , Y02P30/20 , C07C31/125 , C07C69/26
摘要: A hydrocarbon conversion process comprises contacting a renewable feedstock under hydroprocessing conditions with a bulk catalyst to form oleochemicals such as fatty alcohols, esters, and normal paraffins. Advantageously, the reaction conditions can be selected to directly convert the renewable feedstock to the desired product(s).
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公开(公告)号:US08420565B2
公开(公告)日:2013-04-16
申请号:US12625394
申请日:2009-11-24
IPC分类号: B01J31/00 , B01J21/00 , B01J27/049 , B01J27/24 , B01J37/20
CPC分类号: B01J35/002 , B01J27/04 , B01J27/043 , B01J27/049 , B01J35/006 , B01J35/1009 , B01J35/1014 , B01J35/1019 , B01J37/20
摘要: A hydroprocessing bulk catalyst is provided. A process to prepare hydroprocessing bulk catalysts is also provided. The hydroprocessing catalyst has the formula (Rp)i(Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least at least a “d” block element metal; L is also at least a “d” block element metal, but different from M; t, u, v, w, x, y, z representing the total charge for each of the components (M, L, S, C, H, O and N, respectively); R is optional and in one embodiment, R is a lanthanoid element metal; 0
摘要翻译: 提供加氢处理体积催化剂。 还提供了制备加氢处理大量催化剂的方法。 加氢处理催化剂具有式(Rp)i(Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h,其中M至少至少为块状元素金属 ; L也至少是一个D块元素金属,但不同于M; 表示各组分(M,L,S,C,H,O和N分别)的总电荷的t,u,v,w,x,y,z; R是任选的,在一个实施方案中,R是镧系元素金属; 0 <= i <= 1; pi + ta + ub + vd + we + xf + yg + zh = 0; 0
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公开(公告)号:US20120172202A1
公开(公告)日:2012-07-05
申请号:US13331341
申请日:2011-12-20
申请人: Oleg Mironov , Alexander E. Kuperman , Rahul Shankar Bhaduri , Julie Chabot , Shuwu Yang , Joseph V. Nguyen , Ling Jiao , Bruce Edward Reynolds
发明人: Oleg Mironov , Alexander E. Kuperman , Rahul Shankar Bhaduri , Julie Chabot , Shuwu Yang , Joseph V. Nguyen , Ling Jiao , Bruce Edward Reynolds
IPC分类号: B01J31/02
CPC分类号: B01J23/883 , B01J23/24 , B01J23/85 , B01J23/8872 , B01J23/8873 , B01J27/051 , B01J27/0515 , B01J35/0073 , B01J35/1019 , B01J35/1023 , B01J35/1042 , B01J35/1047 , B01J35/1095 , B01J37/20 , C10G49/04 , C10G49/06 , C10G49/12 , C10G2300/107 , C10G2300/1077 , C10G2300/205 , C10G2300/301 , C10G2300/701 , C10G2300/703 , C10G2300/802
摘要: A process for preparing a slurry catalyst for the upgrade of heavy oil feedstock is provided. The process employs a pressure leach solution obtained from a metal recovery process as part of the metal precursor feed. In one embodiment, the process comprises: sulfiding a pressure leach solution having at least a Group VIB metal precursor compound in solution forming a catalyst precursor, and mixing the sulfided catalyst precursor with a hydrocarbon diluent to form the slurry catalyst. In another embodiment, the pressure leach solution is mixed with a hydrocarbon diluent under high shear mixing conditions to form an emulsion, which emulsion can be sulfided in-situ upon contact with a heavy oil feedstock in the heavy oil upgrade process.
摘要翻译: 提供了一种制备用于升级重油原料的浆料催化剂的方法。 该方法采用从金属回收工艺获得的压力浸出溶液作为金属前体进料的一部分。 在一个实施方案中,该方法包括:在形成催化剂前体的溶液中硫化具有至少VIB族金属前体化合物的压力浸出溶液,并将硫化催化剂前体与烃稀释剂混合以形成浆料催化剂。 在另一个实施方案中,将压力浸出溶液与烃稀释剂在高剪切混合条件下混合以形成乳液,该乳液可在重油升级过程中与重油原料接触时原位硫化。
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公开(公告)号:US20120172198A1
公开(公告)日:2012-07-05
申请号:US13331690
申请日:2011-12-20
IPC分类号: B01J31/34
CPC分类号: B01J23/883 , B01J23/24 , B01J23/85 , B01J23/8872 , B01J23/8873 , B01J27/051 , B01J27/0515 , B01J35/0073 , B01J35/1019 , B01J35/1023 , B01J35/1042 , B01J35/1047 , B01J35/1095 , B01J37/20 , C10G49/04 , C10G49/06 , C10G49/12 , C10G2300/107 , C10G2300/1077 , C10G2300/205 , C10G2300/301 , C10G2300/701 , C10G2300/703 , C10G2300/802
摘要: A process for making an improved slurry catalyst for the upgrade of heavy oil feedstock is provided. In the process, a metal precursor solution comprising at least a water-soluble molybdenum compound and a water-soluble metal zinc compound is mixed under high shear mixing conditions to generate an emulsion. The emulsion is subsequently sulfided with a sulfiding agent ex-situ, or in-situ in a heavy oil feedstock to form the slurry catalyst. The in-situ sulfidation in heavy oil is under sufficient condition for the heavy oil feedstock to generate the sulfiding source needed for the sulfidation.
摘要翻译: 提供了一种制备用于提高重油原料的改进的浆料催化剂的方法。 在该方法中,在高剪切混合条件下将至少包含水溶性钼化合物和水溶性金属锌化合物的金属前体溶液混合以产生乳液。 该乳液随后以硫酸化剂在原位硫化,或在重油原料中原位形成淤浆催化剂。 重油中的原位硫化在足够的条件下使重油原料产生硫化所需的硫化源。
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66.
公开(公告)号:US20120122659A1
公开(公告)日:2012-05-17
申请号:US13275628
申请日:2011-10-18
IPC分类号: B01J37/30 , B01J27/051
CPC分类号: B01J37/031 , B01J23/24 , B01J23/85 , B01J23/8885 , B01J37/20 , C10G1/08 , C10G1/10 , C10G49/02 , C10G49/04 , C10G2300/70
摘要: In a process for forming a bulk hydroprocessing catalyst by sulfiding a catalyst precursor made in a co-precipitation reaction, up to 60% of the metal precursor feeds end up in the supernatant. The metals can be recovered via any of chemical precipitation, ion exchange, electro-coagulation, and combinations thereof to generate an effluent stream containing less than 50 mole % of metal ions in at least one of the metal residuals, and for at least one of the metal residuals recovered as a metal precursor feed for use in the co-precipitation reaction. In one embodiment, the resin functions as an anion exchange resin with an acidic supernatant to recover Group VIB metal residuals, and a cation exchange resin with a basic supernatant to recover Promoter metal residuals. An effluent stream from the process to waste treatment contains less than 50 ppm metals.
摘要翻译: 在通过硫化在共沉淀反应中制备的催化剂前体形成本体加氢处理催化剂的方法中,高达60%的金属前体进料最终在上清液中。 可以通过化学沉淀,离子交换,电凝和其组合中的任何一种来回收金属,以在至少一个金属残余物中产生含有少于50摩尔%金属离子的流出物流,并且对于至少一种 作为用于共沉淀反应的金属前体原料回收金属残留物。 在一个实施方案中,树脂起到具有酸性上清液的阴离子交换树脂的作用,以回收VIB族金属残余物,以及具有碱性上清液的阳离子交换树脂以回收助催化剂金属残留物。 从过程到废物处理的流出物流含有少于50ppm的金属。
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67.
公开(公告)号:US20120122655A1
公开(公告)日:2012-05-17
申请号:US13275557
申请日:2011-10-18
IPC分类号: B01J37/34 , B01J27/051 , B01J37/20 , B01J27/049 , B01J37/03 , B01J37/30 , B01J27/047
CPC分类号: B01J37/03 , B01J23/002 , B01J23/8885 , B01J37/009 , B01J37/036 , B01J37/20 , B01J37/341 , B01J37/348 , B01J2523/00 , C10G45/08 , C10G47/04 , C10G49/04 , C10G2300/1033 , B01J2523/68 , B01J2523/69 , B01J2523/847
摘要: In a process for forming a bulk hydroprocessing catalyst by sulfiding a catalyst precursor made in a co-precipitation reaction, up to 60% of the metal precursor feeds do not react to form catalyst precursor and end up in the supernatant. In the present disclosure, the metals can be recovered via any of chemical precipitation, ion exchange, electro-coagulation, and combinations thereof to generate an effluent stream containing less than 50 mole % of metal ions in at least one of the metal residuals, and for at least one of the metal residuals is recovered as a metal precursor feed, which can be recycled for use in the co-precipitation reaction. An effluent stream from the process to waste treatment contains less than 50 ppm metal ions.
摘要翻译: 在通过硫化在共沉淀反应中制备的催化剂前体形成本体加氢处理催化剂的方法中,多达60%的金属前体进料不反应形成催化剂前体并最终在上清液中。 在本公开中,可以通过化学沉淀,离子交换,电凝和其组合中的任何一种来回收金属,以在至少一个金属残余物中产生含有少于50摩尔%的金属离子的流出物流,以及 对于至少一种金属残余物作为金属前体原料回收,其可以再循环用于共沉淀反应。 从过程到废物处理的流出物流含有少于50ppm的金属离子。
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公开(公告)号:US20120074042A1
公开(公告)日:2012-03-29
申请号:US12889715
申请日:2010-09-24
申请人: Shabbir Husain , Lin Li , Zhen Zhou , Alexander E. Kuperman , Zunqing He , Huping Luo
发明人: Shabbir Husain , Lin Li , Zhen Zhou , Alexander E. Kuperman , Zunqing He , Huping Luo
IPC分类号: C10G29/04
CPC分类号: C10G29/00 , C10G29/04 , C10G29/06 , C10G2300/1011 , C10G2300/1033 , C10G2300/107 , C10G2300/1074 , C10G2300/1077 , C10G2300/203 , C10G2300/4018 , Y02P30/20
摘要: Disclosed are embodiments relating to a process for reducing the total acid number of a hydrocarbon feed by contacting the feed with a metal titanate catalyst having an MTiO3 structure wherein M is a metal having a valence of 2+, resulting in a hydrocarbon product having a final total acid number lower than the initial total acid number of the feed. The process is useful for pretreating high acid crudes prior to further processing thus avoiding corrosion of equipment used in refining operations. The process can be integrated into conventional refining operations in order to treat various refinery streams. In one embodiment, a process is provided for refining a low acid crude oil and a high acid crude oil by separately introducing a relatively low acid crude oil feed and a relatively high acid crude oil feed to an atmospheric distillation column, wherein the relatively high acid crude oil feed is contacted with a metal titanate catalyst prior to introduction to the atmospheric distillation column.
摘要翻译: 公开了通过使进料与具有MTiO 3结构的金属钛酸酯催化剂接触来降低烃进料的总酸值的方法的实施方案,其中M是具有2+价数的金属,导致烃产物具有最终的 总酸值低于进料的初始总酸值。 该方法可用于在进一步加工之前预处理高酸性原油,从而避免在精炼操作中使用的设备的腐蚀。 该方法可以集成到常规的精炼操作中,以便处理各种炼油流。 在一个实施方案中,提供了通过将相对低的酸性原油进料和相对高的酸性原油进料单独引入常压蒸馏塔来提炼低酸原油和高酸性原油的方法,其中相对高的酸 原油进料在引入常压蒸馏塔之前与钛酸金属催化剂接触。
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69.
公开(公告)号:US07964524B2
公开(公告)日:2011-06-21
申请号:US12432719
申请日:2009-04-29
IPC分类号: B01J27/04 , B01J27/045 , B01J27/047 , B01J27/051 , B01J27/049 , B01J31/00
CPC分类号: B01J37/031 , B01J23/24 , B01J23/85 , B01J23/8885 , B01J37/0009 , B01J37/0018 , B01J37/20 , C10G45/04 , C10G47/02
摘要: A catalyst and a process for making a catalyst from a precursor composition containing rework materials are disclosed. The catalyst is made by sulfiding a catalyst precursor containing 5-95 wt. % rework material. The catalyst precursor employing rework materials can be a hydroxide or oxide material. Rework can be materials generated in the forming or shaping of the catalyst precursor, or formed upon the breakage or handling of the shaped catalyst precursor. Rework can also be in the form of catalyst precursor feed material to the shaping process, e.g., extrusion process, or catalyst precursor material generated as reject or scrap in the shaping process. In some embodiment, rework may be of the consistency of shapeable dough. In another embodiment, rework is in the form of small pieces or particles, e.g., fines, powder.
摘要翻译: 公开了一种催化剂和由含有返修材料的前体组合物制备催化剂的方法。 催化剂是通过硫化含有5-95wt。 %返修材料。 使用返工材料的催化剂前体可以是氢氧化物或氧化物材料。 返工可以是在催化剂前体的形成或成形中产生的材料,或者在成形催化剂前体的断裂或处理时形成的材料。 返工还可以是成型过程中的催化剂前体进料的形式,例如在成型过程中作为废料或废料生产的挤出方法或催化剂前体材料。 在一些实施例中,返工可以是可成形面团的一致性。 在另一个实施例中,返工是小块或颗粒的形式,例如细粉,粉末。
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公开(公告)号:US07947623B2
公开(公告)日:2011-05-24
申请号:US12787855
申请日:2010-05-26
申请人: Oleg Mironov , Alexander E. Kuperman , Jaime Lopez , Axel Brait , Bruce Reynolds , Kaidong Chen
发明人: Oleg Mironov , Alexander E. Kuperman , Jaime Lopez , Axel Brait , Bruce Reynolds , Kaidong Chen
CPC分类号: C10G47/04 , B01J23/24 , B01J23/28 , B01J23/85 , B01J23/882 , B01J23/883 , B01J23/8885 , B01J27/0515 , B01J35/002 , B01J35/023 , B01J35/1009 , B01J35/1014 , B01J35/1042 , B01J35/1047 , B01J37/0236 , B01J37/031 , B01J37/038 , B01J37/04 , B01J37/16 , B01J37/20 , B01J37/343 , C10G47/06 , C10G49/04 , C10G2300/107 , C10G2300/1077 , Y10S502/517
摘要: A hydroprocessing bulk catalyst is provided. A process to prepare hydroprocessing bulk catalysts is also provided. The hydroprocessing catalyst has the formula (Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h,, wherein M is at least one group VIB metal; promoter metal L is optional and if present, L is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, L, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; 0=
摘要翻译: 提供加氢处理体积催化剂。 还提供了制备加氢处理大量催化剂的方法。 加氢处理催化剂具有式(Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h ,,其中M是至少一组VIB金属; 促进剂金属L是任选的,如果存在,L是至少一种第VIII族非贵金属; 表示各组分(M,L,S,C,H,O和N分别)的总电荷的t,u,v,w,x,y,z; ta + ub + vd + we + xf + yg + zh = 0; 0 =
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