公开(公告)号：US20170197886A1

公开(公告)日：2017-07-13

申请号：US15327214

申请日：2016-02-24

Applicant: SUMITOMO ELECTRIC HARDMETAL CORP. ,  Sumitomo Electric Industries, Ltd.

Inventor： Mayu Danda ,  Katsumi Okamura ,  Satoru Kukino

IPC: C04B35/5831 ,  B23C5/20 ,  C04B35/645 ,  C04B35/63 ,  C04B35/626 ,  B23B27/14 ,  C04B35/488

CPC classification number: C04B35/5831 ,  B23B27/148 ,  B23B2224/04 ,  B23B2226/125 ,  B23B2228/44 ,  B23C5/20 ,  B23C2224/04 ,  B23C2226/125 ,  B23C2228/49 ,  C01F7/34 ,  C01F7/36 ,  C01G25/02 ,  C01P2002/50 ,  C01P2002/54 ,  C01P2004/64 ,  C04B35/4885 ,  C04B35/6261 ,  C04B35/6264 ,  C04B35/6303 ,  C04B35/645 ,  C04B2235/3206 ,  C04B2235/3217 ,  C04B2235/3225 ,  C04B2235/3229 ,  C04B2235/3244 ,  C04B2235/3839 ,  C04B2235/3843 ,  C04B2235/3852 ,  C04B2235/386 ,  C04B2235/3865 ,  C04B2235/3873 ,  C04B2235/3886 ,  C04B2235/402 ,  C04B2235/5436 ,  C04B2235/5445 ,  C04B2235/5454 ,  C04B2235/656 ,  C04B2235/6567

Abstract: A sintered compact has a first material, a second material, and a third material. The first material is cubic boron nitride. The second material is a compound including zirconium. The third material is an aluminum oxide and the aluminum oxide includes a fine-particle aluminum oxide. The sintered compact has a first region in which not less than 5 volume % and not more than 50 volume % of the fine-particle aluminum oxide is dispersed in the second material. On arbitrary straight lines in the first region, an average value of continuous distances occupied by the fine-particle aluminum oxide is not more than 0.08 μm and a standard deviation of the continuous distances occupied by the fine-particle aluminum oxide is not more than 0.1 μm.

公开(公告)号：US09649692B2

公开(公告)日：2017-05-16

申请号：US14382625

申请日：2013-04-09

Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.

Inventor： Katsumi Okamura ,  Kunishige Tanaka ,  Satoru Kukino

IPC: B23B27/00 ,  B23B27/14 ,  B23C5/20

CPC classification number: B23B27/145 ,  B23B27/148 ,  B23B2200/0447 ,  B23B2200/086 ,  B23B2200/201 ,  B23B2200/205 ,  B23B2222/36 ,  B23B2226/125 ,  B23C5/202 ,  B23C2200/086 ,  B23C2226/125 ,  Y10T407/245

Abstract: A tool includes, at least on its edge, a sintered cBN compact which includes cBN particles and a bonding phase, a plurality of flutes is formed on a rake face, each of the flutes having a starting end on the edge ridgeline and causing the edge ridgeline to be wavy, and the terminal end of the flute is disposed inwardly of the edge ridgeline. It is preferable that the flute width of the flute decreases with distance from the edge ridgeline, the flute depth of the flute decreases with distance from the edge ridgeline, and the rake face has a positive rake angle.

公开(公告)号：US09643334B2

公开(公告)日：2017-05-09

申请号：US14394752

申请日：2013-04-17

Applicant: Element Six Abrasives S.A. ,  Element Six Limited

Inventor： Maweja Kasonde ,  Leshope Joseph Choenyane ,  Erens Tshepo Radebe ,  John James Barry

IPC: B28B3/02 ,  B22F3/14 ,  B22F7/06 ,  B23C5/10 ,  B23P15/34 ,  C04B35/52 ,  C04B35/5831 ,  C04B35/64 ,  C22C26/00

CPC classification number: B28B3/025 ,  B22F3/14 ,  B22F7/062 ,  B23B2226/125 ,  B23B2226/315 ,  B23C5/10 ,  B23C2226/125 ,  B23C2226/315 ,  B23P15/34 ,  C04B35/52 ,  C04B35/5831 ,  C04B35/64 ,  C22C26/00

Abstract: A method of making a construction comprising a polycrystalline super-hard structure joined to a side surface of an elongate substrate. The method includes: providing a vessel configured for an ultra-high pressure, high temperature furnace, the vessel having an elongate cavity for containing a pre-sinter assembly and defining a longitudinal axis, the cavity having opposite ends connected by a cavity wall. The pre-sinter assembly comprises the substrate, an aggregation comprising a plurality of super-hard grains arranged over at least a part of the side surface of the substrate, and a spacer structure configured for spacing the substrate apart from the cavity wall. The spacer structure comprises material having a Young's modulus of at least 300 GPa. The method further includes inserting the pre-sinter assembly into the cavity, the substrate being substantially longitudinally aligned and the spacer structure arranged between the side surface of the substrate and the cavity wall; applying a force to the pre-sinter assembly and heating it to a temperature, the force being sufficient to generate a pressure within the vessel for sintering the aggregation at the temperature, and providing the construction.

公开(公告)号：US09643282B2

公开(公告)日：2017-05-09

申请号：US14517347

申请日：2014-10-17

Applicant: Kennametal Inc.

Inventor： Naveen Kondameedi ,  David A. Arns

IPC: B23C3/00 ,  B23K26/402 ,  B23C5/10 ,  B23K1/00 ,  B23K26/36 ,  B23K26/0622 ,  B23K26/146 ,  B23P15/34 ,  B23K103/00 ,  B23K103/04 ,  B23K101/00 ,  B23K101/20 ,  B23K103/18

CPC classification number: B23K26/402 ,  B23C5/10 ,  B23C5/1009 ,  B23C2210/03 ,  B23C2226/125 ,  B23C2226/315 ,  B23K1/0008 ,  B23K26/0622 ,  B23K26/146 ,  B23K26/36 ,  B23K2101/002 ,  B23K2101/20 ,  B23K2103/04 ,  B23K2103/18 ,  B23K2103/50 ,  B23K2103/52 ,  B23P15/34

Abstract: A micro end mill includes a shank made of a first material and a cutting tip made of a second, different material that is bonded to the shank. The first material can be, for example, carbide or high speed steel (HSS), and the second material can be, for example, cubic boron nitride (CBN), polycrystalline cubic boron nitride (PCBN), ceramic or polycrystalline diamond (PCD). The micro end mill is manufactured by producing a billet made of Superhard material using laser radiation, bonding the billet to a shank of the end mill, and removing material from the billet using laser radiation to produce a cutting tip made of the Superhard material. The laser radiation may comprise a laser beam encased in a water jet or a laser beam with a non-Gaussian intensity profile.

公开(公告)号：US20170120350A1

公开(公告)日：2017-05-04

申请号：US14928138

申请日：2015-10-30

Applicant: Ford Motor Company

Inventor： David Alan STEPHENSON ,  David Alan OZOG ,  David Garrett COFFMAN

IPC: B23C5/10 ,  B23C5/24

CPC classification number: B23C5/109 ,  B23C5/2472 ,  B23C5/2489 ,  B23C2200/203 ,  B23C2200/206 ,  B23C2200/368 ,  B23C2210/0485 ,  B23C2210/086 ,  B23C2210/088 ,  B23C2210/126 ,  B23C2210/28 ,  B23C2210/287 ,  B23C2210/325 ,  B23C2215/242 ,  B23C2220/52 ,  B23C2226/125

Abstract: Milling tools configured to increase surface roughness are disclosed. The tool may include an elongated body having a longitudinal axis and a plurality of cutting inserts coupled to the body and spaced along the longitudinal axis, each cutting insert having a cutting edge. In one embodiment, the cutting edges may have an orientation that is oblique to the longitudinal axis of the elongated body. Each cutting edge may have a first end having a greater cutting radius than a second end. The cutting edges may be offset from the longitudinal axis of the elongated body by an offset angle. In another embodiment, the cutting edges may have a textured or rough surface profile. For example, the cutting edges may have a mean roughness (Rz) of at least 7.5 μm. The milling tools may increase the surface roughness of a milled engine bore to facilitate a subsequent rough honing process.

公开(公告)号：US09468980B2

公开(公告)日：2016-10-18

申请号：US13290689

申请日：2011-11-07

Applicant: H. Sam Cho ,  Lee Bong Kyu ,  Kim Young Il ,  Han Kyung Ryul ,  Song Gi Jeon

Inventor： H. Sam Cho ,  Lee Bong Kyu ,  Kim Young Il ,  Han Kyung Ryul ,  Song Gi Jeon

IPC: E21B10/36 ,  B24D3/00 ,  C09K3/14 ,  B23B51/02 ,  B23C5/10 ,  B24D99/00 ,  C22C26/00 ,  B22F5/08 ,  B22F5/00

CPC classification number: B23B51/02 ,  B22F5/085 ,  B22F2005/001 ,  B23B2226/125 ,  B23B2226/315 ,  B23B2240/08 ,  B23C5/1081 ,  B23C2226/125 ,  B23C2226/315 ,  B23C2240/08 ,  B24D99/00 ,  C22C26/00 ,  C22C2204/00

Abstract: Contoured helical solid polycrystalline PCD and PCBN superabrasive segments are provided for attachment to cutting tool substrates such as twist drill tips, reamers, burrs and endmills. Segments are provided in near to net shape for attachment to a tool substrate thereby requiring reduced finishing steps and providing increased tailorability of grade and quality of final polycrystalline segments. Cutting tools comprising cutting tool substrates having attached thereto a contoured helical solid polycrystalline PCD and PCBN superabrasive segments are also disclosed.

Abstract translation: 轮廓螺旋固体多晶PCD和PCBN超级磨料段被提供用于附接到切削工具基底，例如麻花钻头，铰刀，毛刺和端铣。 提供了靠近净形状的部分，用于附接到工具基底，从而需要减少的精加工步骤并提供最终多晶段的等级和质量的增加的定制性。 还公开了包括具有连接到其上的轮廓螺旋固体多晶PCD和PCBN超级磨料段的切削工具基底的切削工具。

公开(公告)号：US09266173B2

公开(公告)日：2016-02-23

申请号：US13982090

申请日：2012-02-28

Applicant: Raouf Ben Amor

Inventor： Raouf Ben Amor

IPC: B23C5/10

CPC classification number: B23C5/1081 ,  B23C5/1009 ,  B23C2210/02 ,  B23C2210/03 ,  B23C2210/203 ,  B23C2210/205 ,  B23C2210/207 ,  B23C2210/208 ,  B23C2210/209 ,  B23C2226/125 ,  B23C2226/315 ,  B23C2240/08 ,  B23C2240/32 ,  Y10T407/1904 ,  Y10T407/1906 ,  Y10T407/1946

Abstract: The invention relates to a milling tool (1) having a length ltotal and diameter dtotal and having blades (2) for the milling of mostly metal workpieces. In order to prevent an uncontrolled failure of the milling tool, it is proposed that the blades (2) are partially or entirely made of polycrystalline cubic boron nitride (PcBN) or polycrystalline diamond (PCD) and the diameter dtotal of the milling tool lies between 7 mm and 40 mm.

Abstract translation: 本发明涉及具有长度为1和直径dtotal的铣刀（1），并具有用于铣削大多数金属工件的刀片（2）。 为了防止铣削刀具的不受控制的故障，提出叶片（2）部分或全部由多晶立方氮化硼（PcBN）或多晶金刚石（PCD）制成，并且铣削刀具的直径d total位于 7毫米和40毫米。

公开(公告)号：US09180530B2

公开(公告)日：2015-11-10

申请号：US13661097

申请日：2012-10-26

Applicant: Kennametal Inc.

Inventor： Christoph Gey ,  Armin Josef Zimmermann ,  Xavier Spichtinger

IPC: B23B27/00 ,  B23B51/00 ,  B23C5/18 ,  B23B51/10 ,  B23C5/02

CPC classification number: B23B51/009 ,  B23B51/107 ,  B23B2205/12 ,  B23B2226/125 ,  B23B2226/315 ,  B23C5/18 ,  B23C2210/168 ,  B23C2226/125 ,  B23C2226/315 ,  Y10T29/49826 ,  Y10T407/1906 ,  Y10T407/27

Abstract: Rotary tool, such as a drill or milling cutter, having a main tool body, which extends along a center longitudinal axis, which has a flute and which, at a distance from the center longitudinal axis, has an insert seat which is introduced into the flute wall and in which a cutting insert, in particular made of a superhard material such as PCD or PCBN, is fastened integrally, wherein, for fixing both a radial and also an axial position of the cutting insert, the insert seat has an abutment wall which has a contour for positioning the cutting insert in a rotationally locked manner.

Abstract translation: 具有主工具主体的旋转工具，例如钻或铣刀，其具有沿着中心纵向轴线延伸的主工具主体，该主工具主体具有凹槽，并且与中心纵向轴线相距一定距离具有插入座 凹槽壁，其中特别是由诸如PCD或PCBN的超硬材料制成的切削刀片被一体地紧固，其中，为了固定切削刀片的径向和轴向位置，刀片座具有邻接壁 其具有用于以旋转锁定的方式定位切削刀片的轮廓。

公开(公告)号：US09003934B2

公开(公告)日：2015-04-14

申请号：US12782912

申请日：2010-05-19

Applicant: James P. Burke ,  Alan B. Campbell ,  Dale L. Ehnes ,  Daniel S. Wertz

Inventor： James P. Burke ,  Alan B. Campbell ,  Dale L. Ehnes ,  Daniel S. Wertz

IPC: B23B3/22 ,  B23Q15/007 ,  B23C3/30 ,  B23C5/08 ,  G05B19/18

CPC classification number: G02B5/045 ,  B23C3/30 ,  B23C5/08 ,  B23C2226/125 ,  B23C2226/31 ,  B23Q15/007 ,  B29C37/0057 ,  B29C2793/0009 ,  G02B5/1852 ,  G05B19/182 ,  G05B2219/50213 ,  Y10T82/10 ,  Y10T82/2529 ,  Y10T82/2587 ,  Y10T408/03 ,  Y10T408/909 ,  Y10T409/108745 ,  Y10T409/303752 ,  Y10T428/24355 ,  Y10T428/24479

Abstract: Methods of fly-cutting a workpiece are disclosed, and in methods in which the position of a fly-cutting head or its associated cutting element is known as a function of time. Also disclosed are methods of forming features, such as grooves or groove segments, in a workpiece such as a cylindrical roll. The features may be provided according to one or more disclosed patterns. Articles made using tools machined in the manner described are also provided, such as polymeric film or sheeting that exhibit certain beneficial properties.

Abstract translation: 公开了对工件进行飞切切割的方法，并且在将切割头或其相关联的切割元件的位置作为时间的函数已知的方法中。 还公开了在诸如圆柱形辊的工件中形成诸如凹槽或凹槽段之类的特征的方法。 特征可以根据一个或多个所公开的图案来提供。 还提供了使用以所述方式加工的工具制成的制品，例如显示某些有益性质的聚合物膜或片材。

公开(公告)号：US20140338512A1

公开(公告)日：2014-11-20

申请号：US14269472

申请日：2014-05-05

Applicant: JAPAN AVIATION ELECTRONICS INDUSTRY, LIMITED

Inventor： Akiko SUZUKI ,  Akinobu SATO

IPC: B26D1/00

CPC classification number: B26D1/0006 ,  B23B27/005 ,  B23B27/14 ,  B23B2226/125 ,  B23B2226/31 ,  B23B2226/315 ,  B23C5/10 ,  B23C2226/125 ,  B23C2226/31 ,  B23C2226/315 ,  B23D61/00 ,  B23K26/0006 ,  B23K26/36 ,  B23K26/57 ,  B23K2101/20 ,  B23K2103/30 ,  B23K2103/50 ,  Y10T83/929

Abstract: Both a rake face and a flank of an edge tool have a surface structure in which a network of recesses and protuberances surrounded by the recesses are formed, the surface structure having the characteristics described below: (1) there is no solid-solid interface between the surface structure and the interior of the edge tool, (2) the surface structure has a value of a physical property that more easily permits the surface structure to be elastically or plastically deformed than a value of the physical property of the interior of the edge tool, and (3) the protuberances have such shapes that the protuberances are elastically or plastically deformed as the protuberances rub against a workpiece.

Abstract translation: 边缘工具的前刀面和侧面均具有表面结构，其中形成有由凹部包围的凹部和突起的网络，该表面结构具有以下特征：（1）在 边缘工具的表面结构和内部，（2）表面结构具有比边缘内部的物理性质的值更容易地使表面结构弹性或塑性变形的物理性质的值 工具，和（3）突起具有这样的形状，使得突起在与工件摩擦的同时弹性或塑性变形。