Means for forming electrical joints between intermediate parts of an elongated conductor and selected conductive element on an electrical assembly
    61.
    发明授权
    Means for forming electrical joints between intermediate parts of an elongated conductor and selected conductive element on an electrical assembly 失效
    在电气组件上形成电动导体和选择的导电元件的中间部件之间形成电接头的方法

    公开(公告)号:US3650450A

    公开(公告)日:1972-03-21

    申请号:US3650450D

    申请日:1969-11-24

    Abstract: A method and means for forming electrical joints between intermediate parts of an elongated conductor and selected conductive elements on an electrical assembly. The electrical assembly is mounted upon a shiftable support means. A shiftable soldering assembly is positioned above the support means and carries an intermediate part of the elongated conductor. The soldering assembly and support means are shifted relative to each other to cause the intermediate conductor part to be held against a selected conductive element. The intermediate conductor part is then heated to cause the stripping or melting of the insulation, if any, from the conductor part and the melting of the solder on the conductive element in contact with the conductor part. The conductor part is then cooled to permit the melted solder to adheringly solidify to the conductor part. With the conductor part so anchored to the electrical assembly the soldering assembly and support means are shifted relative to each other to cause another intermediate part of the conductor to be held against another selected conductive element. This last mentioned intermediate conductor part is heated and cooled to cause its adherence to the contacting conductive element in the manner previously described for heating and cooling the first mentioned intermediate conductor part.

    Abstract translation: 一种用于在细长导体的中间部分和电气组件上的选定导电元件之间形成电接头的方法和装置。 电气组件安装在可移动的支撑装置上。 可移动焊接组件位于支撑装置上方,并承载细长导体的中间部分。 焊接组件和支撑装置相对于彼此移动,以使中间导体部分保持抵靠选定的导电元件。 然后将中间导体部分加热,以使绝缘体(如果有的话)从导体部分剥离或熔化,并导致与导体部分接触的导电元件上的焊料熔化。 然后将导体部分冷却以允许熔化的焊料粘附到导体部分上。 由于导体部分固定到电气组件上,焊接组件和支撑装置相对于彼此移动,以使导体的另一个中间部分保持抵靠另一个选定的导电元件。 该最后提到的中间导体部分被加热和冷却,以使其以前述用于加热和冷却第一中间导体部分的方式粘附于接触导电元件。

    Apparatus for and method of joining stranded cable
    62.
    发明授权
    Apparatus for and method of joining stranded cable 失效
    装配电缆的方法和方法

    公开(公告)号:US3634649A

    公开(公告)日:1972-01-11

    申请号:US3634649D

    申请日:1970-03-19

    Abstract: Stranded cables are joined utilizing apparatus and method of this invention by coating individual strands of the end portions of the cables to be joined with a suitable cleaning liquid and then ejecting a fluid under pressure against such end portions to remove the liquid and any foreign particles from the end portions including forcing such particles along the length of the cable. The cleaned end portions are then fixed in an associated welding apparatus and welded together with a conventional welding device using an access port provided in the apparatus and the welding action provided assures that each cable strand is fused to the weld material. Any excess weld material is then removed from the welded end portions after removal from the welding apparatus and a tubular sleeve may be fixed in position over the welded junction to reinforce the high-strength weld.

    Abstract translation: 使用本发明的设备和方法将绞合的电缆连接在一起,通过用合适的清洁液涂覆要连接的电缆的端部的单个股线,然后在压力下将流体喷射到这些端部上,以将液体和任何外来颗粒从 所述端部包括沿所述电缆的长度迫使所述颗粒。 然后将清洁的端部固定在相关联的焊接设备中,并使用设置在设备中的进入端口与常规焊接装置焊接在一起,并且提供的焊接动作确保每个电缆股线与焊接材料熔合。 然后在从焊接设备中取出后,从焊接端部移除任何多余的焊接材料,并且可以将管状套筒固定在焊接接合处的适当位置,以加固高强度焊缝。

    Fine wire butt welder
    63.
    发明授权
    Fine wire butt welder 失效
    精细焊接焊接机

    公开(公告)号:US3606131A

    公开(公告)日:1971-09-20

    申请号:US3606131D

    申请日:1968-10-11

    CPC classification number: B23K20/028 B23K2201/32

    Abstract: A FINE WIRE WELDING MACHINE FOR COLD BUTT WELDING SMALL DIAMETER WIRES THROUGH A MULTIPLE UPSTE TECHNIQUE, THE MACHINE INCLUDES A LOADING MECHANISM FOR ACCURATELY POSITIONING THE FINE WIRE STRANDS FOR SUBSEQUENT ENGAGEMENT WITH THE WELDING DIES AND THE WELDING DIES ARE MOVABLE IN A PLANE PRALLEL TO THEIR ABUTTING FACES FOR SHEARING THE WIRES, AND ALIGNING THE END OF THE WIRE FROM ONE SPOOL WITH THE END OF THE WIRE FROM ANOTHER SPOOL FOR THE SUBSEQUENT WELDING TECHNIQUE. AN IMPROVED OPERATING MECHANISM IS INCORPORATED FOR OPERATING THE DIE ACTUATING V-BLOCKS AND FOR GENERATING THE DIES AND GRIPPING MEANS IN A PREDETERMINED SEQUENCE. THE OPERATING MECHANISM INCLUDES MEANS FOR ADJUSTING THE OPENING OF THE DIES AND FOR PERMITTING RETRACTION OF THE DIES FOR THE LOADING PROCEDURE.

    Insulated wire termination, method, and machine
    65.
    发明授权
    Insulated wire termination, method, and machine 失效
    绝缘电线终端,方法和机器

    公开(公告)号:US6125533A

    公开(公告)日:2000-10-03

    申请号:US852323

    申请日:1997-05-07

    Abstract: A method, machine and termination for connecting two or more insulated wire ends comprises placing them in a metal tube held between fusing electrodes. The electrodes are shaped to deform the tube and wires therein with the application of fusing pressure. During fusing, pressure builds first to press the assembly together, then heat and current are applied as the tube and internal wires are compressed. Fusing current first flows from a longitudinal region of the tube equally in both direction through the tube metal to soften the tube and distribute the fusing heat broadly. As the wire insulation is burned off or flows away, current also passes through the bare wire ends to aid the fusing process. For tinned copper tubes, some of the inside tin layer flows to wet copper surfaces and dissolve copper impurities. Some tin flows to seal small spaces between the fused wires. Some of the tin on the outside surface and inside surface of the tube may vaporize. A fusing machine is also disclosed for carrying out the method that is suspended from a standard retractable winch cable so that the electrodes can be easily positioned in free space.

    Abstract translation: 用于连接两个或多个绝缘电线端的方法,机器和终端包括将它们放置在保持在定影电极之间的金属管中。 电极的形状使得管和导线在其中变形并施加定影压力。 在定影过程中,压力先建立,将组件压在一起,然后加热和电流作为管和内部电线被压缩。 熔融电流首先从管的纵向区域流过两个方向通过管金属软化管并广泛分布熔断热。 当电线绝缘被烧掉或流走时,电流也通过裸线端部以帮助熔化过程。 对于镀锡铜管,内部锡层中的一些流入湿铜表面并溶解铜杂质。 一些锡流动以密封熔接线之间的小空间。 管的外表面和内表面上的一些锡可能蒸发。 还公开了一种用于执行从标准可缩回绞车电缆悬挂的方法的定影机,使得电极可以容易地定位在自由空间中。

    Ultrasonic welder
    66.
    发明授权
    Ultrasonic welder 失效
    超声波焊机

    公开(公告)号:US6089438A

    公开(公告)日:2000-07-18

    申请号:US694448

    申请日:1996-08-12

    CPC classification number: B23K20/106 B23K20/10 B23K2201/32

    Abstract: In order to achieve reliable welding, by reducing welding scars, of a flat conductor to another bonding member by an ultrasonic welding machine, a curved beveled portion facing a bonding member, a plurality of indented grooves running at a right angle to the direction of vibration of the horn tip and flat surfaces, which come in contact with a bonding member, are formed at either one of or both of the horn tip and the anvil, wherein the curved beveled portions, the indented grooves and the flat surfaces are formed facing opposite a low strength conductive member, and the indented grooves are formed at a width that is smaller than that of the flat surfaces provided between the individual indented grooves and curved beveled portions are formed at the edges where the indented grooves meet the flat surfaces.

    Abstract translation: 为了实现可靠的焊接,通过利用超声波焊接机将扁平导体的扁平导体减少到另一个接合部件,面向接合部件的弯曲的斜面部分,与振动方向成直角的多个凹槽 在喇叭尖和砧座中的任一个或两个上形成喇叭尖和与接合构件接触的平坦表面,其中弯曲的倾斜部分,凹槽和平坦表面形成为面对相对 低强度导电构件,并且凹槽形成在比在各个凹槽之间设置的平坦表面的宽度小的凹槽,并且在凹槽与平坦表面相交的边缘处形成弯曲的倾斜部分。

    Apparatus for fusing symmetrically together differently dimensioned
members
    67.
    发明授权
    Apparatus for fusing symmetrically together differently dimensioned members 失效
    用于对称地熔合在不同尺寸的构件中的装置

    公开(公告)号:US5994658A

    公开(公告)日:1999-11-30

    申请号:US72676

    申请日:1998-05-06

    CPC classification number: B23K11/0046 B23K2201/32

    Abstract: A method and apparatus of fusing a pin to a wire to reliably form a good quality fusion joint includes placing the pin and insulated or uninsulated wire in a notch of a lower fusing electrode so that the pin is spaced a predetermined distance above the wire. The upper fusing electrode applies fusing current and heat symmetrically to the pin and notch side walls and the portion of the lower electrode beneath and in contact with the wire. Heat is transferred to soften the pin and burn or vaporize the insulation off the wire before the pin and wire touch. Since all parts are held symmetrically, parts can not skew or burn off unevenly. Electrode pressure builds to drive the soften, heated pin and wire together and to apply fusing current through the contacting pin and wire to form a good fusion joint. Another aspect of the invention includes forming the lower fusing electrode with a plurality of fusing notches to afford quick operator set-up and sequential, automatic fusing of the series of wire/pin assemblies. Openings and channels are formed adjacent the notches to concentrate the fusing heat to the portion in contact with the wire.

    Abstract translation: 一种将引脚熔合到线以可靠地形成良好质量的熔接的方法和装置包括将引脚和绝缘或非绝缘线放置在下定影电极的凹口中,使得引脚在导线上方间隔预定距离。 上定影电极对引脚和切口侧壁和下电极的部分对称地施加熔接电流和热量,并且与导线接触。 在引脚和电线接触之前,传递热量以软化引脚并将绝缘材料从导线上烧掉或汽化。 由于所有部件均对称固定,部件不能不均匀地歪斜或烧坏。 电极压力建立在一起驱动软化,加热的销和电线,并通过接触销和电线施加定影电流,形成良好的熔接。 本发明的另一方面包括使用多个熔断槽形成下部定影电极,以提供快速的操作者设置和一系列线/销组件的顺序的自动熔合。 在凹口附近形成开口和通道,以将定影热集中到与导线接触的部分。

    Device for compaction and subsequent ultrasonic welding of electric
conductors
    68.
    发明授权
    Device for compaction and subsequent ultrasonic welding of electric conductors 失效
    电导体的压实和随后的超声波焊接装置

    公开(公告)号:US5941443A

    公开(公告)日:1999-08-24

    申请号:US624647

    申请日:1996-05-15

    CPC classification number: H01R43/0207 B23K20/10 B23K2201/32

    Abstract: The invention relates to a device for compacting and then welding electric conductors, especially for making through or terminal connections of flexes by means of ultrasound in a compression chamber adapted to the conductor and adjustable for height and width, in which the conductors to be welded are first compacted and then welded. The compression chamber is adjustable to a predetermined height-width ratio regardless of the cross section of the conductors to be welded.

    Abstract translation: PCT No.PCT / EP94 / 03343 Sec。 371日期:1996年5月15日 102(e)日期1996年5月15日PCT提交1994年10月11日PCT公布。 公开号WO95 / 10866 日期1996年04月20日本发明涉及一种用于压紧和焊接电导体的装置,特别是用于通过在适于导体的压缩室中通过超声波进行弯曲的连接或端子连接并且可调节高度和宽度, 要焊接的导体首先压实然后焊接。 压缩室可以调节到预定的高度 - 高度比,而不管要焊接的导体的横截面如何。

    Beam Welding Terminal Structure
    69.
    发明授权
    Beam Welding Terminal Structure 失效
    梁焊接终端结构

    公开(公告)号:US5541365A

    公开(公告)日:1996-07-30

    申请号:US208674

    申请日:1994-03-11

    Abstract: To provide a beam welding terminal structure which holds a connection member to be connected, such as a wire, from opposite sides thereof, and firmly welds the connection member by irradiation of a beam such as a laser beam, a beam welding terminal structure includes holding walls at opposite sides, and a connection member to be connected is welded to the holding walls by irradiation of a beam. A projection extends from at least one of the holding walls and beyond the connection member in a direction of the height. A rectangular wave-shaped base wall has longitudinal side portions, extending in a direction intersecting the connection member, and transverse side portions extending parallel to the connection member. The holding walls each having the projection are formed respectively on the plurality of transverse side portions, and a pair of opposed holding walls are disposed respectively on opposite sides of the connection member, and are formed on one of the longitudinal side portions or each of more than one of the longitudinal side portions. In another form of structure, central portions of the pair of holding walls are bent inwardly to provide a reduced-width portion, and the reduced-width portion has projections extending beyond the connection member in a direction of the height, and the projection and the holding wall are interconnected by a mountain-like curved guide portion.

    Abstract translation: 为了提供一种梁焊接端子结构,其从相对侧保持诸如导线的连接构件,并且通过诸如激光束的光束的照射使连接构件牢固地焊接,梁焊接端子结构包括保持 在相对侧的壁和待连接的连接构件通过梁的照射被焊接到保持壁。 突起从至少一个保持壁延伸并且在该高度的方向上超过连接构件。 矩形波形底壁具有沿与连接构件相交的方向延伸的纵向侧部和与连接构件平行延伸的横向侧部。 每个具有突出部的保持壁分别形成在多个横向侧部分上,并且一对相对的保持壁分别设置在连接构件的相对侧上,并且形成在一个纵向侧部分或更多个 比一个纵向侧部分。 在另一种结构形式中,一对保持壁的中心部分向内弯曲以提供减小宽度的部分,并且减小宽度部分具有在高度方向上延伸超过连接构件的突起,并且突起和 保持壁通过山形弯曲的引导部分相互连接。

    Apparatus for connecting elongate material such as electrical conductors
by means of ultrasonics
    70.
    发明授权
    Apparatus for connecting elongate material such as electrical conductors by means of ultrasonics 失效
    用于通过超声波连接细长材料如电导体的装置

    公开(公告)号:US4842671A

    公开(公告)日:1989-06-27

    申请号:US98068

    申请日:1987-09-17

    Applicant: Lothar Nuss

    Inventor: Lothar Nuss

    Abstract: In an apparatus intended especially for connecting electrical conductors by ultrasonic welding, in which a two-part anvil comprising three working surfaces is associated with a sonotrode for defining a compaction chamber on all sides, the two anvil parts are moveable in two different directions relative to each other and the sonotrode and are each driven by a pneumatic cylinder and piston assembly. To achieve an easily handled apparatus, the two pneumatic cylinders are disposed alongside each other axially parallel to each other and to the central axis of the sonotrode in a housing and act upon transmission elements, which deflect the working movements of the pneumatic pistons through a right angle into the anvil parts. As a result the apparatus has a slender external form of small dimensions and enables a pistol grip handle to be fitted, by a trigger of which the functional parts of the apparatus are controlled. In a further embodiment the housing can be releasably connected either to a pistol grip-like handle or to a coupling element.

    Abstract translation: 在特别用于通过超声波焊接连接电导体的装置中,其中包括三个工作表面的两部分砧与用于在所有侧面上限定压实室的超声波发生器相关联,所述两个砧座部分可相对于 彼此和超声波发生器分别由气缸和活塞组件驱动。 为了实现容易处理的装置,两个气缸彼此并排布置成彼此轴向平行并且与壳体中的超声波发生器的中心轴线并联,并且作用在传动元件上,其使气动活塞的工作运动通过右侧 角度进入砧座部件。 结果,该装置具有小尺寸的细长的外部形式,并且能够通过其装置的功能部件被控制的扳机来装配手枪把手。 在另一个实施例中,壳体可以可释放地连接到手枪式握柄状手柄或耦合元件。

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