摘要:
A data processing device for machining a three dimensional surface includes a tool locus data generator providing tool shape and dimension indicative information of a machining tool and machining route information, calculating information selected from a curvature, a normal line and a tangential line at a machining point of the three dimensional surface, and calculating the optimum shape of a machining tool and/or controlling condition of the tool based on the calculated information; a device for checking the tool locus data of a machining tool based on a predetermined pattern; and a processor for converting the checked tool locus data into data which is to be inputted into a machine which conducts three dimensional surface machining. The machining tool to be used with the data processing device has a plurality of machining portions with various curvatures and the most suitable machining portion of the tool is selected by the data processing device in response to variations in the curvature of the three dimensional surface. Machining accuracy and efficiency are greatly improved when using the device of this invention, and various modifications are achievable to provide wide applicability.
摘要:
A method of manufacturing an electrode for electrical-discharge surface treatment includes increasing oxygen content in the powder; mixing the powder, in which the oxygen content is increased, with an organic binder and a solvent to prepare a liquid mixture; granulating the powder in the liquid mixture to form granulated powder; and forming the granulated powder to prepare a compact in which an oxygen concentration ranges from 4 weight % to 16 weight %.
摘要:
An electrical discharge surface treatment method for forming a coating film by generating a pulsed electrical discharge between an electrode and a workpiece in working fluid or gas using a green compact obtained by molding metal powder or metal alloy powder or a molded body obtained by heating the green compact as the electrode, and by melting an electrode material by an energy of the pulsed electrical discharge, forming a coating of the electrode material or a coating of a material obtained by a reaction of the electrode material by the energy of the pulsed electrical discharge on a surface of the workpiece, the electrical discharge surface treatment method includes generating the pulsed electrical discharge by mixing together two or more types of pulsed electrical discharges having different energies.
摘要:
A discharge surface treatment apparatus supplies an electrode material to a surface of a treatment target member by generating pulsating discharges across an inter-electrode gap to form a coating of the electrode material, and includes a switching element that turns application of a voltage from a power source to the inter-electrode gap on/off, a capacitance element that is connected to the switching element in parallel with the inter-electrode gap, an inductance element that is connected in series between both of the switching element and the capacitance element and the inter-electrode gap, and a control unit that includes a function of periodically performing on/off so that an induced electromotive force generated in the inductance element due to a change in the current of discharge generated across the inter-electrode gap can be used as a voltage that induces the next discharge.
摘要:
An electrode for electric-discharge surface treatment, which is used in the electric-discharge surface treatment in which pulsed electric discharge is generated between the electrode and a base material in a machining fluid or in the air by using a green compact, which is formed by compressing powder of an electrode material, as the electrode, and by using energy of the electric discharge, a coating including the electrode material or a reaction product of the electrode material reacted by the electric discharge energy is formed on a surface of a base material, wherein a mixture of Si powder having an average particle diameter of not less than 0.3 μm and not more than 10 μm and hard material powder having an average particle diameter of not less than 0.3 μm and not more than 10 μm is used as the electrode material.
摘要:
What disclosed is formation of a protective coating having oxidation resistance and abrasiveness at a portion to be processed of a component main body by employing an electrode composed of a molded body molded form a mixed powder in which a powder of an oxidation-resistant metal and a powder of a ceramic is mixed or the molded body processed with a heat treatment, generating a pulsing electric discharge between the electrode and the portion to be processed of the component main body so that an electrode material of the electrode and such carry out deposition, diffusion and/or welding on the portion to be processed of the component main body by energy of the electric discharge.
摘要:
A method for forming a surface layer, the method including: arranging a member in a machining fluid; and forming a surface layer including silicon by supplying silicon component from the silicon electrode to the member side by applying a predetermined voltage and generating electric discharge, wherein a value of an electric discharge detection level is set to be equal to or larger than a value obtained by adding a voltage depression at the silicon electrode to an arc potential during electric discharge, and wherein the surface layer is formed on a surface of the member by repetitively performing, after the voltage is applied, detecting the electric discharge generated between the silicon electrode and the member by detecting a drop of the voltage to be lower than the electric discharge detection level, stopping applying the voltage for a predetermined time, and applying the voltage again after a predetermined break time.
摘要:
A microhole electric discharge machining apparatus that forms a conical inverse-tapered hole on a workpiece by a thin wire electrode, includes, an electrode holder that holds an upper part of the thin wire electrode and feeds a lower part of the thin wire electrode downward to stretch the lower part to the workpiece by rotating the thin wire electrode; a first guide member that is arranged near the workpiece upper surface and is provided with a first guide hole through which the thin wire electrode is penetrated on a hole-machining axis; a second guide member that is arranged between the first guide member and the electrode holder and is provided with a second guide hole through which the thin wire electrode is penetrated at a position eccentric from the hole-machining axis; and a swivel driving unit that circularly swivels the second guide member around the hole-machining axis.
摘要:
A management label has a color loss determination area that enables easy determination of color loss. An identification color printing area 11 where an inventory control color for managing products and a color loss determination area 15 for determining color loss are printed on the label side 10a of an inventory management label 10. The color loss determination area 15 contains a color loss determination section 18 including the letters “NG” printed with a black coloring agent, and a background portion 19 that is printed using cyan, magenta, and yellow coloring agents. When there is no color loss and the letters “NG” and background portion 19 are printed normally, the letters “NG” and background portion 19 are both gray and the “NG” letters cannot be read. If one of the colors is lost, the printed colors change, the letters “NG” become discernable, and color loss can be easily determined.
摘要:
It is an object of the present invention to provide a hydraulic-free automatic swiveling turret apparatus which can easily ensure a swiveling function that is smooth and superior in terms of durability using a simple construction without any need to install a hydraulic pressure reducing mechanism requiring complicated design and control. The present invention provides an automatic swiveling turret apparatus for a machine tool comprising a wedge mechanism (13) which is constructed so that a resistance reducing member (9) that reduces the sliding frictional resistance during swiveling of the turret (3) is disposed on the inside surface part of the sliding movement gap (7) that abuts when the anchoring and fastening of the clutch device (4) are released by causing the sliding of the turret (3) in the axial direction as a result of allowing the inflow of air into the clutch release pressure chamber (6), and in which the turret (3) in a working position that does not allow swiveling, which is anchored and fastened by the clutch device (4), is anchored in a wedged fashion and held as a result of return sliding.