摘要:
A robust dual damascene process is disclosed where the substructure in a substrate is protected from damage caused by multiple etchings required in a damascene process by filling a contact or via hole opening with a protective material prior to the forming of the conductive line opening of the damascene structure having an etch-stop layer separating a lower and an upper dielectric layer. In the first embodiment, the protective material is partially removed from the hole opening reaching the substructure prior to the forming of the upper conductive line opening by etching. In the second embodiment, the protective material in the hole is removed at the same time the upper conductive line opening is formed by etching. In a third embodiment, the disclosed process is applied without the need of an etch-stop layer for the dual damascene process of this invention.
摘要:
A method for fabricating capacitor-under-bit line (CUB) DRAMs with logic circuits is achieved. CUB are better than capacitor-over-bit line (COB) DRAM circuits because of reduced contact aspect ratios, but CUB require patterning the capacitor top plate over the capacitor rough topography while providing openings to bit line contacts between closely spaced capacitors. A bottom antireflecting coating (BARC) is used in a first method; a non-conform PECVD oxide is used in a second method to make reliable high aspect ratio openings between the capacitors. The BARC is deposited to fill the space between capacitors. A photo-resist layer with improved uniformity is then deposited over the BARC and exposed and developed to form an etch mask with improved resolution for the capacitor top plate. The BARC is plasma etched, and the polysilicon plate is patterned. In the second method a non-conformal PECVD oxide is deposited that is thicker on the top of the capacitors than in the narrow space between capacitors. The PECVD oxide is anisotropically etched back to form self-aligned openings over the bit line contacts, and openings are etched in the polysilicon capacitor top plate aligned over the bit line contact openings. A photoresist etch mask is then used to complete the patterning of the top plate.
摘要:
This is a method of planarizing a surface of a photoresist layer formed above a layer formed over a gap in a blanket silicon nitride layer which in turn is formed above a keyhole in metallization with SOG layers therebetween on the surface of a semiconductor device. The following steps are performed. Form a blanket, first photoresist layer above the blanket silicon nitride with a damaged surface caused by the gap. Then strip the first photoresist layer leaving a residual portion of the first photoresist layer in the gap. Next, form a blanket, second photoresist layer above the blanket layer. The gap has a neck with a width from about 200 Å to about 500 Å and the gap has a deep, pocket-like cross-section with a width from about 500 Å to about 1,200 Å below the narrow neck. Partial stripping of the first photoresist layer, which follows, is performed by an etching process including wet and dry processing.
摘要:
A method for forming protection layers completely around a metal fuse to protect the metal fuse 74A and metal lines 74B from moisture corrosion from fuse opening and micro-cracks in dielectric layers. The invention surrounds the fuse on all sides with two protection layers: a bottom protection layer 70 and a top protection layer 78. The top protection layer 78 is formed over the fuse metal, the sidewalls of the metal fuse and the bottom protection layer 70. The protection layers 70 78 of the invention form a moisture proof seal structure around the metal fuse 74A and protect the metal fuse 74A and metal lines 74B from moisture and contaminates.
摘要:
A planarized surface of a photoresist layer is formed above a layer formed over a hole in a blanket, conformal, silicon nitride layer which in turn is formed above a keyhole in metallization with SOG layers therebetween on the surface of a semiconductor device. A blanket, first photoresist layer was formed above the blanket silicon nitride to fill the damage to the surface caused by the hole. Then the first photoresist layer was stripped leaving a residual portion of the first photoresist layer filling the hole. Next, a blanket, second photoresist layer was formed above the blanket layer. The hole has a neck with a width from about 200 Å to about 500 Å and the hole has a deep, pocket-like gap with a cross-section with a width from about 500 Å to about 1200 Å below the narrow neck.
摘要:
A method for fabricating a cylindrical capacitor is described. Semiconductor device structures, including a capacitor node contact region, are formed on a semiconductor substrate. A first insulating layer is deposited over the device structures and planarized. A silicon nitride layer and then a second insulating layer are deposited over the first insulating layer. A contact opening having a first width is etched through the insulating layers and the silicon nitride layer to the capacitor node contact region. A photoresist mask is formed over the second insulating layer having a mask opening over the contact opening wherein the mask opening has a second width wider than the first width and wherein photoresist residue remains at the bottom of the contact opening. A second opening is etched in the second insulating layer corresponding to the mask opening wherein the photoresist residue protects the semiconductor substrate within the contact opening during etching. The photoresist mask and residue are removed. A first layer of polysilicon is deposited to fill the contact opening. The first polysilicon layer overlying the second insulating layer is polished away to form the bottom electrode of the capacitor. The second insulating layer is removed. A capacitor dielectric layer is deposited over the silicon nitride layer and the first polysilicon layer. A second polysilicon layer is deposited overlying the capacitor dielectric layer to form the top electrode of the capacitor.
摘要:
A method of forming a capacitor for DRAM or other circuits is described which avoids the problem of weak spots or gaps forming between a polysilicon contact plug and the first capacitor plate. A layer of first dielectric is formed on a substrate, A layer of second dielectric is formed on the layer of first dielectric. A layer of third dielectric is formed on the layer of second dielectric. A first hole is formed in the first, second, and third dielectrics exposing a contact region of the substrate. The first hole is then filled with a protective material and a second hole is formed in the layer of third dielectric using the layer of second dielectric as an etch stop. The first hole lies within the periphery of the second hole. The protective material prevents re-deposition of the third dielectric. The remaining protective material is then removed and a layer of conducting material is formed on the top surface of the layer of third dielectric, the sidewalls of the second hole, the sidewalls of the first hole, and the contact region of the substrate thereby forming a first capacitor plate.
摘要:
A method using a single masking step for making double-cylinder stacked capacitors for DRAMs which increases capacitance while eliminating erosion of an underlying oxide insulating layer when the masking step is misaligned is described. A planar silicon oxide (SiO2) first insulating layer is formed over device areas, and a first silicon nitride (Si3N4) etch-stop layer is deposited, and openings are etched for capacitor node contacts. A first polysilicon layer is deposited to a thickness sufficient to fill the openings and to form an essentially planar surface. A second insulating layer is deposited and patterned to form portions with vertical sidewalls over the node contacts. A conformal second Si3N4 layer is deposited and etched back to form spacers on the vertical sidewalls, and the first polysilicon layer is etched to the first Si3N4 layer. The second insulating layer is selectively removed using HF acid while the first polysilicon and first Si3N4 layers prevent etching of the underlying first SiO2 layer. A second polysilicon layer is deposited and etched back to form double-cylinder sidewalls for the capacitor bottom electrodes. The first and second Si3N4 layers are removed in hot phosphoric acid. The capacitors are completed by forming an interelectrode dielectric layer on the bottom electrodes, and depositing a third polysilicon layer for top electrodes.
摘要翻译:描述了一种使用单个掩模步骤来制造用于DRAM的双圆柱体堆叠电容器的方法,其在掩蔽步骤未对准时消除了下面的氧化物绝缘层的侵蚀,同时增加了电容。 在器件区域上形成平面氧化硅(SiO 2)第一绝缘层,并沉积第一氮化硅(Si 3 N 4)蚀刻停止层,并且蚀刻用于电容器节点接触的开口。 第一多晶硅层被沉积到足以填充开口并形成基本平坦的表面的厚度。 沉积和图案化第二绝缘层以在节点接触件上形成具有垂直侧壁的部分。 沉积保形第二Si 3 N 4层并回蚀刻以在垂直侧壁上形成间隔物,并且将第一多晶硅层蚀刻到第一Si 3 N 4层。 使用HF酸选择性地除去第二绝缘层,而第一多晶硅和第一Si 3 N 4层防止蚀刻下面的第一SiO 2层。 沉积第二多晶硅层并将其回蚀以形成用于电容器底部电极的双气缸侧壁。 在热磷酸中除去第一和第二Si 3 N 4层。 电容器通过在底部电极上形成电极间电介质层而形成,并且为顶部电极沉积第三多晶硅层。
摘要:
A method of forming a deep contact by forming a dielectric layer 20 over a semiconductor structure 10. A main point is that the hard mask 30 is removed after the plug 52 is formed. A hard mask layer 30 is formed over the dielectric layer 20. A contact photoresist layer 36 is formed over the hard mask layer 30. The hard mask layer 30 is etched through the contact photoresist opening 39 to form a contact hard mask opening 41 exposing the dielectric layer 20. The dielectric layer 20 is etched using a high density plasma etch process using the contact photoresist layer 36 and the hard mask layer 30 as an etch mask forming a contact hole 40 in the dielectric layer 20. The contact photoresist layer 36 is removed. A metal layer 50 is formed filling the contact hole 40 and covering over the hard mask layer 30. The metal layer 50 is etched back forming a plug 52 filling the contact hole 40. Now, the hard mask layer 30 is removed. The removal of the hard mask 30 after the metal layer 50 deposition: (a) prevents the contact hole 40 from being contaminated from photoresist and other contamination formed during the hard mask 30 removal steps; and (b) creates a plug 52 that does not have a recess.
摘要:
A process for obtaining global planarization, or a smooth top surface topography, for an insulator layer overlying a semiconductor chip, with DRAM device structures, featuring crown shaped capacitor structures, and with peripheral, non-DRAM devices, has been developed. The process features the use of a thin silicon nitride shape, used as a hard mask, overlying insulator layers in the peripheral, non-DRAM device region, and used to prevent removal of these underlying insulator layers, during a wet etch procedure which is used to expose the vertical features of crown shaped, storage node structures, in the DRAM device region. The prevention of removal of insulator, located overlying the peripheral, non-DRAM device region, allows a subsequent, planarized, overlying insulator layer, to provide the desired smooth top surface topography for the entire semiconductor chip.