Abstract:
The present disclosure relates to an FCC catalyst additive for cracking of petroleum feedstock and a process for its preparation. The FCC catalyst additive of the present disclosure comprises at least one zeolite, at least one clay, at least one binder, phosphorous in the form of P2O5, and at least one Group IVB metal compound. The FCC catalyst additive of the present disclosure is hydrothermally stable and has improved matrix surface area even after various hydrothermal treatments. The FCC catalyst additive of the present disclosure can be used in combination with the conventional FCC catalyst for catalytic cracking to selectively enhance the propylene and LPG yields.
Abstract:
A process for catalytic conversion of low value hydrocarbon streams to light olefins in comparatively higher yields is disclosed. Propylene is obtained in amounts higher than 20 wt. % and ethylene higher than 6 wt. %. The process is carried out in a preheated cracking reactor having a single riser and circulating an FCC catalyst. The riser is divided into three temperature zones in which different hydrocarbon feeds are introduced. An oxygenate feed is introduced in the operative top zone in the riser. Heat for the endothermic cracking is obtained by the exothermic reaction of converting the oxygenate feed into gas and/or from a regenerator in which the spent FCC catalyst is burnt.
Abstract:
The present invention provides a process for recovery of propylene and LPG from the fuel gas produced in FCC unit by contacting a heavier hydrocarbon feed with FCC catalyst. The process provides an energy efficient configuration for revamping an existing unit constrained on wet gas compressor capacity or for designing a new gas concentration unit to recover propylene and LPG recovery beyond 97 mole %. The process of the present invention provides an increase propylene and LPG recovery without loading wet gas compressor with marginal increase in liquid loads.
Abstract:
A process for testing a zeolite based FCC catalyst and a ZSM-5 zeolite based FCC catalyst additive for simulating commercial plant yields is disclosed in, the present disclosure wherein the catalyst and the additive are subjected separately to a steaming protocol with 60 to 100% steam at a temperature in the range of 750° C. to 850° C. for 3 to 200 hours to obtain a catalyst and a catalyst additive deactivated under, said simulated commercial plant hydrothermal deactivation conditions. The deactivated catalyst and the deactivated catalyst additive are admixed in a pre-determined weight proportion. The obtained catalyst mixture is then used for cracking a hydrocarbon feed for a pre-determined period of time to generate cracking data. Product yields are measured from the generated cracking data at a pre-determined simulated commercial plant conversion of the hydrocarbon feed.
Abstract:
The present disclosure relates to a process and a system for producing synthesis gas. The carbonaceous feedstock is gasified, in the presence of at least one of oxygen and steam, in a first reactor to obtain a gaseous mixture comprising H2, CO, CH4, CO2, H2O, tar and char. The gaseous mixture is treated in a second, reactor, in the presence of a catalyst, to obtain synthesis gas. The system comprises a first reactor, a connecting conduit, a second reactor, at least one cyclone separator, at least one heat exchanger and at least one synthesis gas filter unit. The process and the system of the present disclosure are capable of producing synthesis gas with comparatively higher conversion of the unreacted char.
Abstract:
The present disclosure relates to a process for capturing carbon-dioxide from a gas stream. In order to capture the carbon-dioxide, a support is provided and potassium carbonate (K2CO3) is impregnated thereon to form an adsorbent comprising potassium carbonate (K2CO3) impregnated support. The adsorbent is activated to form an activated adsorbent. The gas stream is passed through the adsorber to enable adsorption of the carbon-dioxide on the activated adsorbent to form a carbon-dioxide laden adsorbent. The carbon-dioxide laden adsorbent is transferred to a desorber for at least partially desorbing the carbon-dioxide from the carbon-dioxide laden adsorbent by passing a carbon-dioxide deficient stream through the desorber. The partially regenerated adsorbent is returned to the adsorber for adsorbing the carbon-dioxide from the carbon-dioxide. The process of the present disclosure reduces the overall energy demand by partially regenerating the adsorbent.
Abstract:
The present invention relates to a catalyst for Fluid Catalytic Cracking (FCC) which contains a combination of a FCC catalyst component and an additive component with certain physical properties attributed therein. The present invention is also directed to provide methods for the preparation of the catalyst for FCC. The admixture of the FCC catalyst component and additive component is used in cracking of hydrocarbon feedstock containing hydrocarbons of higher molecular weight and higher boiling point and/or olefin gasoline naphtha feedstock for producing lower yield of fuel gas with out affecting the conversion and yield of general cracking products such as gasoline, propylene and C4 olefins.