摘要:
A high temperature conveyor belt is provided having a non-metallic conveying surface which will not scratch, abrade or otherwise mar the surface of a product being carried on the belt through a furnace and which will not contaminate the product. In one embodiment, the conveyor comprises a high temperature fabric belt attached to a metal belt which may be a conventional woven metal conveyor belt. In another embodiment, the conveyor is composed of a non-metallic high temperature strand which is woven or threaded through a metal belt to provide a non-metallic conveying surface. In a further embodiment, the non-metallic product support elements are coupled to roller chains at each side of the furnace chamber and which are cooperative with a drive mechanism to transport the conveyor through the furnace. The roller chains can be located outside of the furnace chamber to avoid exposure to the high temperature of the furnace chamber.
摘要:
A method is provided for the simultaneous diffusion of dopants of different types on respective sides of a solar cell wafer in a single stage process. The dopants are applied to respective sides of the wafer in wet chemical form preferably by pad printing. The doping materials can be applied to the entire wafer surface or effective area thereof, or can be applied in a pattern to suit the intended solar cell configuration. In a typical embodiment, the dopants are boron and phosphorus.
摘要:
An apparatus and a method comprising same for removing metal oxides from a substrate surface are disclosed herein. In one particular embodiment, the apparatus comprises an electrode assembly that has a housing that is at least partially comprised of an insulating material and having an internal volume and at least one fluid inlet that is in fluid communication with the internal volume; a conductive base connected to the housing comprising a plurality of conductive tips that extend therefrom into a target area and a plurality of perforations that extend therethrough and are in fluid communication with the internal volume to allow for a passage of a gas mixture comprising a reducing gas.
摘要:
Methods and systems (10) for plasma-assisted nitrogen surface-treatments are provided. The method can include subjecting a gas (24) to electromagnetic radiation (26) in the presence of a plasma catalyst (100, 120, 140) to initiate a plasma containing nitrogen. The surface region of an object can be exposed to the plasma for a period of time sufficient to transfer at least some of the nitrogen from the plasma to the object through the surface region.
摘要:
In a system for thermally processing materials, at least one slot eductor is disposed in a wall or roof surface of the furnace chamber to provide circulation of gas within the furnace chamber.
摘要:
Plasma-assisted methods and apparatus that use multiple radiation sources are provided. In one embodiment, a plasma is ignited by subjecting a gas in a processing cavity to electromagnetic radiation having a frequency less than about 333 GHz in the presence of a plasma catalyst, which may be passive or active. A controller can be used to delay activation of one radiation source with respect to another.
摘要:
The present invention provides a system and method for binder removal and sintering of materials such as ceramic materials and products, LTCC intervals, solid oxide fuel cells and powder metals. A combination of microwave and convection/radiation heating is employed for binder removal and sintering. Preferably, the microwave heating is accomplished using a variable or multi-frequency microwave source. A gas atmosphere is provided in the furnace chamber by one or more eductors which produces a high volume gas circulation in the furnace chamber to achieve a highly uniform gas environment and temperature. The process in accordance with the invention controls the heating cycle, the heat sources and thermal profile depending upon the composition of the particular material being processed. The thermal processing can be accomplished in a batch furnace in which a product is loaded for processing and unloaded after processing. The invention can also be practiced in a continuous process wherein the product is conveyed between furnace sections or chambers of a furnace.
摘要:
System and methods for solder flux removal from a gas stream is disclosed. In one aspect, the system includes: a scrubber chamber having a gas inlet and a gas outlet through which the gas stream is introduced into and withdrawn from the scrubber chamber; at least one rinse agent delivery mechanism for introducing a rinse agent into the scrubber chamber for contact with the gas stream, the rinse agent being at a temperature for condensing a first portion of the flux from the gas stream; a condenser portion of the scrubber chamber containing the rinse agent for receiving the gas stream, the rinse agent being at a temperature for condensing a second portion of the flux in the gas stream; and a condensed flux removal apparatus adapted for removal from the scrubber chamber of at least a portion of the rinse agent and the flux which has condensed.
摘要:
A high temperature conveyor belt is provided having a non-metallic conveying surface which will not scratch, abrade or otherwise mar the surface of a product being carried on the belt through a furnace and which will not contaminate the product. In one embodiment, the conveyor comprises a high temperature fabric belt attached to a metal belt which may be a conventional woven metal conveyor belt. In another embodiment, the conveyor is composed of a non-metallic high temperature strand which is woven or threaded through a metal belt to provide a non-metallic conveying surface. In a further embodiment, the non-metallic product support elements are coupled to roller chains at each side of the furnace chamber and which are cooperative with a drive mechanism to transport the conveyor through the furnace. The roller chains can be located outside of the furnace chamber to avoid exposure to the high temperature of the furnace chamber.
摘要:
An infrared furnace system provides for adjusting the amount of time a workpiece spends in a respective section of the furnace while at the same time minimizing the footprint, i.e., the amount of floor space that the furnace uses. Various embodiments allow for optimizing the required thermal duration of each section which then also optimizes the heating and/or cooling profile within each section. Transfer conveyors are provided to transfer a workpiece from one conveyor operating at a first speed to a second conveyor operating at a second speed, different from the first speed in order to prevent damage to the workpiece. Rollers are provided to support the workpiece and to maintain a proper orientation. A heating lamp support assembly provides power to the lamp and facilitates exchange and replacement of the lamp. An air delivery system provides process gas maintained at the correct temperature. An exhaust system provides air flow with improved turnover and reduced noise considerations. Infrared heating lamps are cooled by providing gas flow across the end terminals. The wavelength of light emitted by the heating lamps is adjusting by controlling parameters of the process gas being introduced into a section of the furnace.