Abstract:
A method and apparatus for anisotropically plasma etching semiconductor materials is disclosed. The apparatus includes an etching chamber for plasma etching which includes therein a gas confinement apparatus and/or a gas flow modifier to focus the plasma gas onto the substrate to be etched and provide uniform etch rates, modulation of sidewall profile shapes or surface morphology during processing. The gas confinement apparatus and the gas flow modifier are formed of any suitable shape and may include openings therein to produce a balanced gas flow rate. The apparatus is especially useful for etching GaAs and InP substrates.
Abstract:
A system and method for reactive ion etching (RIE) system of a material is provided. The system includes a plasma chamber comprising a plasma source and a gas inlet, a diffusion chamber comprising a substrate holder for supporting a substrate with a surface comprising the material and a gas diffuser, and a source of a processing gas coupled to the gas diffuser. In the system and method, at least one radical of the processing gas is reactive with the material to perform etching of the material, the gas diffuser is configured to introduce the processing gas into the processing region, and the substrate holder comprises an electrode that can be selectively biased to draw ions generated by the plasma source into the processing region to interact with the at least one processing gas to generate the at least one radical at the surface.
Abstract:
The invention is embodied by a plasma reactor for processing a workpiece, including a reactor enclosure (105) defining a processing chamber (100), a semiconductor window (110), a base (120) within the chamber (100) for supporting the workpiece (125) during processing thereof, a gas inlet system (137) for admitting a plasma precursor gas into the chamber (100), and an inductive antenna (145) adjacent a side of the semiconductor window (110) opposite the base (120) for coupling power into the interior of the chamber (100) through the semiconductor window electrode (110).
Abstract:
Nanostructured material exhibiting a random anisotropic nanostructured surface, and exhibiting an average reflection at 60 degrees off angle less than 1 percent. The nanostructured materials are useful, for example, for optical and optoelectronic devices, displays, solar, light sensors, eye wear, camera lens, and glazing.
Abstract:
Apparatus (100) for an improved etch process. A power source (1500, 1506) alternates between high and low power cycles to produce and sustain a plasma discharge. The high power cycles couple sufficient power into the plasma to produce a high density of ions (>/=10 cm ) for etching. The low power cycles allow electrons to cool off to reduce the average random (thermal) electron velocity in the plasma. The low power cycle is limited in duration as necessary to prevent excessive plasma loss to the walls (116a, 116b) or due to recombination of negative and positive ions. A separate power (152) source alternates between high and low power cycles to accelerate ions toward the substrate (107) being etched. In one embodiment, a strong bias is applied to the substrate in short bursts. Multiple burst occur during the average transit time for an ion to cross the plasma sheath and reach the substrate surface. Ions are pulsed toward the surface for etching.
Abstract:
A plasma processing tool is used to deposit material on a workpiece. For example, a method for conformal deposition of material is disclosed, in this embodiment, the plasma sheath shape is modified to allow material to impact the workpiece at a range of incident angles. By varying this range of incident angles over time, a variety of different features can be deposited onto. In another embodiment, a plasma processing tool is used to etch a workpiece. In this embodiment, the plasma sheath shape is altered to allow ions to impact the workpiece at a range of incident angles. By varying this range of incident angles over time, a variety of differently shaped features can be created.
Abstract:
A high plasma density etch process for etching an oxygen-containing layer overlying a non-oxygen containing layer on a workpiece in a plasma reactor chamber, by providing a chamber ceiling overlying the workpiece and containing a semiconductor material, supplying into the chamber a process gas containing etchant precursor species, polymer precursor species and hydrogen, applying plasma source power into the chamber, and cooling the ceiling to a temperature range at or below about 150 degrees C. The etchant and polymer precursor species contain fluorine, and the chamber ceiling semiconductor material includes a fluorine scavenger precursor material. Preferably, the process gas includes at least one of CHF3 and CH2F2. Preferably, the process gas further includes a species including an inert gas, such as HeH2 or Ar. If the chamber is of the type including a heated fluorine scavenger precursor material, this material is heated to well above the polymer condensation temperature, while the ceiling is cooled. In some cases, the plasma source power applicator is an inductive antenna overlying the semiconductor ceiling, and the ceiling has a cooling/heating apparatus contacting the ceiling through semiconductor rings. The inductive antenna in this case constitutes inductive elements between adjacent ones of the semiconductor rings.
Abstract:
A method and apparatus are disclosed employing electron cyclotron resonant (ECR) heating to produce plasma for applications including but not limited to chemical vapor deposition and etching. A magnetic field is formed by magnets (20) circumferentially arranged about a cylindrical and symmetrical chamber (12) with microwave power (44) injected perpendicularly to a longitudinal axis (14) of the chamber (12) for preventing line-of-sight communication of resulting energetic electron through an outlet (50) at one axial end of the chamber (12). The circumferential magnets (20) cause precessing of the electrons resulting in greatly increased plasma density and ion flux or current density even at low pressures which are preferably maintained for establishing unidirectionality or anisotropic plasma characteristics. A magnetic field free region (60) is formed between the plasma forming region (44) and the circumferential magnets (20) in order to also produce uniformity of plasma distribution in a plasma stream approaching the outlet.
Abstract:
A method and apparatus for fabricating a device, which involves a new reactive ion etching technique. Both a high etch rate and, for example, a high etch selectivity are simultaneously achieved with the disclosed reactive ion etching technique by discharging an electrode (20) of the reactive ion etching apparatus (10) in response to a preselected criterion, e.g., a magnitude of a DC bias at said electrode (20) which equals, or exceeds, a preselected value.