Abstract:
A battery comprises a battery case forming a substantially sealed enclosure and an electrode stack within the enclosure. The electrode stack includes a first set of electrode elements and a second set of electrode elements. The electrode elements in the second set alternate with the electrode elements in the first set within the electrode stack. A conductive tab extends from each of the electrode elements in the first and second sets, wherein each of the conductive tabs in the first set forms an aperture, wherein the apertures are coincident with each other. The battery further comprises a feedthrough including a feedthrough pin extending through the battery case and through each of the coincident apertures, wherein the feedthrough pin serves as a positive terminal for the battery.
Abstract:
A lamp cap (100) comprising a base part (101) defining a cavity(102) for receiving a socket (203) of a lamp, the base part (101) having a lateral wall arrangement (103) limiting the cavity (102) and a ring shaped bottom side (104) surrounding an aperture (105); an electrical insulating interface (106) fixed to the bottom side of the base part (104) in such a manner that it covers the aperture (105), a space (102) being defined between the electrical insulating interface (106) and the lateral wall arrangement (103); and an electrical connector assembly (120) extending through the electrical insulating interface (106) to provide an electrical connection between the lamp socket (203) and an electrical power supply. A method of and apparatus for manufacturing a lamp cap is also described.
Abstract:
A method of forming an electrode array is disclosed, the method comprising forming an elongate comb structure comprising a plurality of longitudinally-spaced electrode contacts extending from and supported by a spine, electrically connecting each of a plurality of electrically conductive pathways to a respective one of the plurality of electrode contacts, placing the conductive pathways adjacent the contacts, placing silicone over the conductive pathways and contacts, curing the silicone so as to substantially retain the longitudinal spacing between neighboring contacts, and severing the spine from the plurality of electrode contacts.
Abstract:
A method of creating an electrical contact involves locating a barrier material at a location for an electrical connection, providing an electrically conductive bonding metal on the barrier material, the electrically conductive bonding metal having a diffusive mobile component, the volume of barrier material and volume of diffusive mobile component being selected such that the barrier material volume is at least 20% of the volume of the combination of the barrier material volume and diffusive mobile component volume. An electrical connection has an electrically conductive bonding metal between two contacts, a barrier material to at least one side of the electrically conductive bonding metal, and an alloy, located at an interface between the barrier material and the electrically conductive bonding metal. The alloy includes at least some of the barrier material, at least some of the bonding metal, and a mobile material.
Abstract:
A monolithic, multi-layer heating element (26, 126, 226) forms the high temperature tip (22, 122, 222) of a glow plug assembly (20). The heating element (26, 126, 226) includes a conductive core (48, 148, 248) which is surrounded by an insulator layer (50, 150, 250), which in turn supports a resistive layer (52, 152, 252). An optional conductive jacket (172) can surround the resistive layer (152). These layered components are pre-formed in prior operations and then assembled one into the other to form a precursor structure. The precursor structure is transferred to a die (54, 64, 164), where it is compressed to form a so-called green part having dimensional attributes proportional to the finished heating element (26, 126, 256). The individual layers remain substantially intact, with some boundary layer mixing possible to enhance material-to-material bonding. The green part is sintered to bond to various materials together into an essentially solid mass. Various finishing operations may be required, following which the heating element (26, 126, 226) is assembled to form a glow plug (20).
Abstract:
Battery packs having electrically insulating material between conductive surfaces of electrical components are described herein. In some embodiments, a battery pack includes a battery cell with a first conductive surface, an electrically conductive member with a second conductive surface, and electrically insulating material positioned between the first and second conductive surfaces. The electrically insulating material has at least one passage that enables the first and second conductive surfaces to be electrically connected. For example, the passage in the electrically insulating material may be formed by, during, or as a result of a process in which the first and second conductive surfaces are attached, such as by a welding process that both ablates a portion of the electrically insulating material to form the through passage and that physically joins the first and second conductive surfaces, thereby creating an electrical connection therebetween.
Abstract:
A method of creating an electrical contact involves locating a barrier material at a location for an electrical connection, providing an electrically conductive bonding metal on the barrier material, the electrically conductive bonding metal having a diffusive mobile component, the volume of barrier material and volume of diffusive mobile component being selected such that the barrier material volume is at least 20% of the volume of the combination of the barrier material volume and diffusive mobile component volume. An electrical connection has an electrically conductive bonding metal between two contacts, a barrier material to at least one side of the electrically conductive bonding metal, and an alloy, located at an interface between the barrier material and the electrically conductive bonding metal. The alloy includes at least some of the barrier material, at least some of the bonding metal, and a mobile material.
Abstract:
A twist-on wire connector (10) containing a mass of a cohering gel (16) in a gel state therein for forming a protective covering over wire connection in the twist-on wire connector with the gel thereon removal from the twist-on wire connector and peelable from the wire connection to enable one to quickly form a further wire connection without having to wipe off the wire connection.
Abstract:
A twist-on wire connector containing a mass of a cohering gel in a gel state therein for forming a protective covering over a wire connection in the twist-on wire connector with the gel thereon removal from the twist-on wire connector and peelable from the wire connection to enable one to quickly form a further wire connection without having to wipe off the wire connection.
Abstract:
A interconnect structure is inexpensively manufactured and easily insertable into a socket. The interconnect structure is manufactured by forming a sacrificial substrate with cavities that is covered by a masking material having openings corresponding to the cavities. A first plating process is performed by depositing conductive material, followed by coupling wires within the openings and performing another plating process by depositing more conductive material. The interconnect structure is completed by first removing the masking material and sacrificial substrate. Ends of the wires are coupled opposite now-formed contact structures to a board. To complete the socket, a support device is coupled to the board to hold a tested integrated circuit.