Abstract:
The present invention thus provides a device structure and method for forming fin (210) Field Effect Transistors (FETs) from bulk semiconductor wafers (200) while providing improved wafer to wafer device uniformity. Specifically, the invention provides a height control layer (212), such as a damaged portion of the substrate (200) or a marker layer, which provides uniformity of fin height. Additionally, the invention provides provides isolation (214) between fins (210) which also provides for optimization and narrowing of fin width by selective oxidation of a portion (212) of the substrate relative to an oxidized portion (216) of the fin sidewalk. The device structure and methods of the present invention thus provide the advantages of uniform finFET fabrication while using cost effect bulk wafers.
Abstract:
A method of forming a thin, high-quality relaxed SiGe-on-insulator substrate (10) material is provided which first includes forming a SiGe or pure Ge layer on a surface of a first single crystal Si layer (14) which is present atop a barrier layer (12) that is resistant to the diffusion of Ge. Optionally forming a Si cap layer (18) over the SiGe or pure Ge layer (16), and thereafter heating the various layers at a temperature which permits interdiffusion of Ge throughtout the first single crystal Si layer (14), the optional Si cap (18) and the SiGe or pure Ge layer (16) thereby forming a substantially relaxed, single crystal SiGe layer atop the barrier layer (12). Additional SiGe regrowth and/or formation of a strained epi-Si layer may follow the above steps. SiGe-on-insulator substrate materials as well as structures including at least the SiGe-on-insulator substrate material are also disclosed herein.
Abstract:
Hybrid orientation substrates allow the fabrication of complementary metal oxide semiconductor (CMOS) circuits in which the n-type field effect transistors (nFETs) are disposed in a semiconductor orientation which is optimal for electron mobility and the p-type field effect transistors (pFETs) are disposed in a semiconductor orientation which is optimal for hole mobility. This invention discloses that the performance advantages of FETs formed entirely in the optimal semiconductor orientation may be achieved by only requiring that the device's channel be disposed in a semiconductor with the optimal orientation. A variety of new FET structures are described, all with the characteristic that at least some part of the FET's channel has a different orientation than at least some part of the FET's source and/or drain. Hybrid substrates into which these new FETs might be incorporated are described along with their methods of making.