Abstract:
A gasification quench chamber baffle is disclosed. An embodiment of the baffle includes a ring that has a predominantly vertical longitudinal axis; several pipes are attached to the ring, where each pipe has an upper end and a lower end. The lower ends of the pipes extend downwards towards a sump in a gasification quench chamber. Additionally, there are gussets that are configured to guide water towards the upper ends of the pipes. A quench chamber that used the baffle is also disclosed.
Abstract:
Disclosed is a multi-burner gasification reactor for gasification of slurry or pulverized hydrocarbon feed materials and industry applications thereof. Burners are disposed on the periphery or top of a gasification reactor vessel, wherein the side burners are at a small downward angle relative to the horizontal plane, which can prolong the life of refractory bricks. The operating pressure of the gasification reactor is 0.1˜12 MPa, and the operating temperature thereof is 1350° C.˜1700° C. The gasification reactor is applicable to a hot-wall lining as well as a cold-wall lining. The notable advantages of the gasification reactor are carbon conversion is high and can reach 99%, and the effective gas content is high; specific coal consumption and specific oxygen consumption are low; and it is applicable to a large coal gasification plant that processes above 3000 tons of coal per day.
Abstract:
Syngas is formed by combining a carbon source with steam at an elevated temperature in a generally horizontal reactor. The heat for the reaction is provided by a stoichiometric combustion nozzle at a first end of the horizontal reaction chamber. The carbon source is deposited downwardly into the reaction chamber where it combines with a flowing stream of hot gas formed from the stoichiometric combustion in combination with steam and additional oxygen, if necessary. This flowing stream of gas reacts with the deposited carbon feed source and is directed to a cyclone separator where the formed syngas is recovered from an upper portion of the separator and any formed ash is directed into a collection tank.
Abstract:
Facility for producing synthesis gas from a solid feedstock including organic matter, said facility including means for circulating a heat-carrying solid providing the heat necessary for such production, and several stages including gasification means (Z1, Z3), intermediate separation means (Z2, Z4) for separating the effluents coming from each stage, and combustion means (Z5).
Abstract:
A method, apparatus, and system for an integrated solar-driven chemical plant that manages variations in solar energy are disclosed. In some embodiments, a chemical reactant, including particles of biomass, are converted in a solar driven chemical reactor into synthesis gas containing carbon monoxide and hydrogen using concentrated solar energy to drive the conversion of the chemical reactant. The synthesis gas is supplied for a catalytic conversion of the synthesis gas in a methanol synthesis plant to methanol. Cycling occurs between an operational state and an idle state for a number of methanol trains in the methanol synthesis plant depending upon an amount of synthesis gas generated in the solar driven chemical reactor. A control system for the chemical reactor sends control signals to and receives feedback from a control system for the methanol synthesis plant.
Abstract:
A method, apparatus, and system for solar-driven chemical plant may include a solar thermal receiver to absorb concentrated solar energy from an array of heliostats. Additionally, some embodiments may include a solar driven chemical reactor that has multiple reactor tubes. The concentrated solar energy drives the endothermic gasification reaction of the particles of biomass flowing through the reactor tubes. Some embodiments may also include an on-site fuel synthesis reactor that is geographically located on the same site as the chemical reactor and integrated to receive the hydrogen and carbon monoxide products from the gasification reaction.
Abstract:
A method, apparatus, and system for a solar-driven bio-refinery that may include a entrained-flow biomass feed system that is feedstock flexible via particle size control of the biomass. Some embodiments include a chemical reactor that receives concentrated solar thermal energy from an array of heliostats. The entrained-flow biomass feed system can use an entrainment carrier gas and supplies a variety of biomass sources fed as particles into the solar-driven chemical reactor. Biomass sources in a raw state or partially torrified state may be used, as long as parameters such as particle size of the biomass are controlled. Additionally, concentrated solar thermal energy can drive gasification of the particles. An on-site fuel synthesis reactor may receive the hydrogen and carbon monoxide products from the gasification reaction use the hydrogen and carbon monoxide products in a hydrocarbon fuel synthesis process to create a liquid hydrocarbon fuel.
Abstract:
A process for conversion of coal in a reaction vessel comprises steps of: admixing coal and powdered alumina clay to form reactants; injecting the reactants with a high-pressure steam jet into the reaction vessel; and producing aluminum oxalate ash and hydrogen. Preferably, the reaction vessel is pressurized to maximize the production of aluminum oxalate and hydrogen. Optionally, the process includes adding calcium carbonate if not present in the clay. The reactants in the reaction vessel are typically maintained a temperature of about 2,000 degrees Kelvin and a pressure of about 1 mega Pascals. To save energy, the process may include preheating water with the aluminum oxalate ash to aid in creating pressurized steam. The hydrogen may be mixed with air and burned in a combustion chamber, such as is found within a gas turbine-generator unit to produce electricity. Optionally the reactants may include an aqueous sodium hydroxide.
Abstract:
A method of cooling syngas in a gasifier is provided. The method includes channeling cooling fluid through at least one platen that extends at least partially through a reaction zone of the gasifier, and circulating reactant fluid around the at least one platen to facilitate heat transfer from the reactant fluid to the cooling fluid.
Abstract:
A novel tar-free gasification process and system is disclosed that involves the partial combustion of recycled dry solids and the drying of a slurry feedstock comprising carbonaceous material in two separate reactor zones in a two stage gasifier, thereby producing mixture products comprising synthesis gas. The synthesis gas produced from the high temperature first stage reaction zone is then quenched in the second stage reaction zone of the gasifier prior to introduction of a slurry feedstock. The temperature of the final syngas exiting the second stage reaction zone of the gasifier is thereby moderated to be in the range of about 350-900° F., which is below the temperature range at which tar is readily formed, depending upon the type of carbonaceous feedstock utilized.