公开(公告)号：US20240387257A1

公开(公告)日：2024-11-21

申请号：US18788514

申请日：2024-07-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Po-Cheng Chen ,  Kuo-Chan Huang ,  Pin-Hsuan Yeh ,  Wei-Chin Lee ,  Hsien-Ming Lee ,  Chien-Hao Chen ,  Chi On Chui

IPC: H01L21/768 ,  H01L29/423 ,  H01L29/78

Abstract: A method includes forming a gate electrode on a semiconductor region, recessing the gate electrode to generate a recess, performing a first deposition process to form a first metallic layer on the gate electrode and in the recess, wherein the first deposition process is performed using a first precursor, and performing a second deposition process to form a second metallic layer on the first metallic layer using a second precursor different from the first precursor. The first metallic layer and the second metallic layer comprise a same metal. The method further incudes forming a dielectric hard mask over the second metallic layer, and forming a gate contact plug penetrating through the dielectric hard mask. The gate contact plug contacts a top surface of the second metallic layer.

公开(公告)号：US20240379809A1

公开(公告)日：2024-11-14

申请号：US18782219

申请日：2024-07-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Weng Chang ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/02 ,  H01L21/28 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

Abstract: In an embodiment, a device includes: a p-type transistor including: a first channel region; a first gate dielectric layer on the first channel region; a tungsten-containing work function tuning layer on the first gate dielectric layer; and a first fill layer on the tungsten-containing work function tuning layer; and an n-type transistor including: a second channel region; a second gate dielectric layer on the second channel region; a tungsten-free work function tuning layer on the second gate dielectric layer; and a second fill layer on the tungsten-free work function tuning layer.

公开(公告)号：US20240371875A1

公开(公告)日：2024-11-07

申请号：US18771714

申请日：2024-07-12

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ting-Gang Chen ,  Bo-Cyuan Lu ,  Tai-Chun Huang ,  Chi On Chui ,  Chieh-Ping Wang

IPC: H01L27/092 ,  H01L21/02 ,  H01L21/764 ,  H01L21/8238 ,  H01L29/06 ,  H01L29/417 ,  H01L29/423 ,  H01L29/66 ,  H01L29/78 ,  H01L29/786

Abstract: A semiconductor device includes first transistor having a first gate stack and first source/drain regions on opposing sides of the first gate stack; a second transistor having a second gate stack and second source/drain regions on opposing sides of the second gate stack; and a gate isolation structure separating the first gate stack from the second gate stack. The gate isolation structure includes a dielectric liner having a varied thickness along sidewalls of the first gate stack and the second gate stack and a dielectric fill material over the dielectric liner, wherein the dielectric fill material comprises a seam.

公开(公告)号：US12136659B2

公开(公告)日：2024-11-05

申请号：US18362064

申请日：2023-07-31

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Te-Yang Lai ,  Chun-Yen Peng ,  Chih-Yu Chang ,  Bo-Feng Young ,  Sai-Hooi Yeong ,  Chi On Chui

IPC: H01L29/51 ,  H01L21/266 ,  H01L21/28 ,  H01L21/3105 ,  H01L21/311 ,  H01L21/762 ,  H01L21/8238 ,  H01L29/423 ,  H01L29/66 ,  H01L29/78

Abstract: Negative capacitance field-effect transistor (NCFET) and ferroelectric field-effect transistor (FE-FET) devices and methods of forming are provided. The gate dielectric stack includes a ferroelectric gate dielectric layer. An amorphous high-k dielectric layer and a dopant-source layer are deposited sequentially followed by a post-deposition anneal (PDA). The PDA converts the amorphous high-k layer to a polycrystalline high-k film with crystalline grains stabilized by the dopants in a crystal phase in which the high-k dielectric is a ferroelectric high-k dielectric. After the PDA, the remnant dopant-source layer may be removed. A gate electrode is formed over remnant dopant-source layer (if present) and the polycrystalline high-k film.

公开(公告)号：US20240332004A1

公开(公告)日：2024-10-03

申请号：US18346314

申请日：2023-07-03

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chi On Chui ,  Cheng-Hao Hou ,  Da-Yuan Lee ,  Pei Ying Lai ,  Yi Hsuan Chen ,  Jia-Yun Xu

IPC: H01L21/02 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66

CPC classification number: H01L21/02178 ,  H01L21/0228 ,  H01L29/0673 ,  H01L29/42392 ,  H01L29/66439 ,  H01L29/66545 ,  H01L29/775 ,  H01L29/78696

Abstract: A method includes forming a gate dielectric on a semiconductor region, depositing an aluminum nitride layer on the gate dielectric, depositing an aluminum oxide layer on the aluminum nitride layer, performing an annealing process to drive aluminum in the aluminum nitride layer into the gate dielectric, removing the aluminum oxide layer and the aluminum nitride layer, and forming a gate electrode on the gate dielectric.

公开(公告)号：US12087587B2

公开(公告)日：2024-09-10

申请号：US17325736

申请日：2021-05-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L21/28 ,  H01L21/02 ,  H01L21/285 ,  H01L21/3115 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/417 ,  H01L29/423 ,  H01L29/45 ,  H01L29/49 ,  H01L29/66 ,  H01L29/786

CPC classification number: H01L21/28088 ,  H01L21/0259 ,  H01L21/28185 ,  H01L21/28518 ,  H01L21/3115 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/823842 ,  H01L21/823857 ,  H01L21/823864 ,  H01L21/823871 ,  H01L27/092 ,  H01L29/0665 ,  H01L29/41733 ,  H01L29/42392 ,  H01L29/45 ,  H01L29/4908 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66742 ,  H01L29/78618 ,  H01L29/78696 ,  H01L29/0673

Abstract: In some embodiments, a method includes forming a plurality of nanostructures over a substrate; etching the plurality of nanostructures to form first recesses; forming source/drain regions in the first recesses; removing first nanostructures of the plurality of nanostructures leaving second nanostructures of the plurality of nanostructures; depositing a gate dielectric over and around the second nanostructures; performing an aluminum treatment on the gate dielectric; depositing a first conductive material over and around the gate dielectric; performing a fluorine treatment on the first conductive material; and depositing a second conductive material over and around the first conductive material.

公开(公告)号：US20240297084A1

公开(公告)日：2024-09-05

申请号：US18664767

申请日：2024-05-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Hao Hou ,  Che-Hao Chang ,  Da-Yuan Lee ,  Chi On Chui

IPC: H01L21/8238 ,  H01L21/28 ,  H01L27/092

CPC classification number: H01L21/823857 ,  H01L21/28185 ,  H01L21/823842 ,  H01L27/092 ,  H01L27/0924 ,  H01L21/823821

Abstract: A method includes depositing a first high-k dielectric layer over a first semiconductor region, performing a first annealing process on the first high-k dielectric layer, depositing a second high-k dielectric layer over the first high-k dielectric layer; and performing a second annealing process on the first high-k dielectric layer and the second high-k dielectric layer.

公开(公告)号：US12051721B2

公开(公告)日：2024-07-30

申请号：US17813980

申请日：2022-07-21

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Ji-Cheng Chen ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L29/06 ,  H01L21/02 ,  H01L29/423 ,  H01L29/49

CPC classification number: H01L29/0673 ,  H01L21/02178 ,  H01L21/02186 ,  H01L21/0245 ,  H01L21/02458 ,  H01L21/0262 ,  H01L29/0638 ,  H01L29/0676 ,  H01L29/42392 ,  H01L29/4925 ,  H01L29/4958 ,  H01L29/4966 ,  H01L29/4975

Abstract: A semiconductor device including a barrier layer surrounding a work function metal layer and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a semiconductor substrate; a first channel region over the semiconductor substrate; a second channel region over the first channel region; gate dielectric layers surrounding the first channel region and the second channel region; work function metal layers surrounding the gate dielectric layers; and barrier layers surrounding the work function metal layers, a first barrier layer surrounding the first channel region being merged with a second barrier layer surrounding the second channel region.

公开(公告)号：US12040387B2

公开(公告)日：2024-07-16

申请号：US18358066

申请日：2023-07-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Bo-Feng Young ,  Chih-Yu Chang ,  Sai-Hooi Yeong ,  Chi On Chui ,  Chih-Hao Wang

IPC: H01L29/66 ,  H01L29/51 ,  H01L29/78

CPC classification number: H01L29/6684 ,  H01L29/513 ,  H01L29/516 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/7851

Abstract: Circuit devices and methods of forming the same are provided. In one embodiment, a method includes receiving a workpiece that includes a substrate and a fin extending from the substrate, forming a first ferroelectric layer on the fin, forming a dummy gate structure over a channel region of the fin, forming a gate spacer over sidewalls of the dummy gate structure, forming an inter-level dielectric layer over the workpiece, removing the dummy gate structure to expose the first ferroelectric layer over the channel region of the fin, and forming a gate electrode over the exposed first ferroelectric layer over the channel region of the fin.

公开(公告)号：US12021116B2

公开(公告)日：2024-06-25

申请号：US17388263

申请日：2021-07-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/06 ,  H01L27/088 ,  H01L29/08 ,  H01L29/10 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/0673 ,  H01L27/0886 ,  H01L29/0847 ,  H01L29/1033 ,  H01L29/66553 ,  H01L29/66795 ,  H01L29/7851

Abstract: A semiconductor device includes nanosheets between the source/drain regions, and a gate structure over the substrate and between the source/drain regions, the gate structure including a gate dielectric material around each of the nanosheets, a work function material around the gate dielectric material, a first capping material around the work function material, a second capping material around the first capping material, wherein the second capping material is thicker at a first location between the nanosheets than at a second location along a sidewall of the nanosheets, and a gate fill material over the second capping material.