Catalytic converter with inner sheath and method for making the same
    111.
    发明申请
    Catalytic converter with inner sheath and method for making the same 审中-公开
    具有内护套的催化转化器及其制造方法

    公开(公告)号:US20080241007A1

    公开(公告)日:2008-10-02

    申请号:US11732089

    申请日:2007-04-02

    IPC分类号: B01D53/34

    摘要: A catalytic converter has a cylindrical, monolithic catalyst element cylindrically enclosed and retained in a thin metallic sheath having ends extending to end portions of a case around openings therein so that the sheath substantially divides the internal volume of the case into an inner flow channel containing the catalyst element through which substantially all gas flow is directed and an outer volume separated from the catalytic element and retaining a heat insulating mat wrapped around the sheath. The sheath may be provided with a resilient structure at each end to engage the case and thus help support the catalyst element therein.

    摘要翻译: 催化转化器具有圆柱形封闭并保持在薄金属护套中的圆柱形整体催化剂元件,其具有延伸到壳体周围开口的端部的端部,使得护套基本上将壳体的内部体积分成内部流动通道, 基本上所有气体流动的催化剂元件和与催化元件分离的外部容积并且保持围绕护套缠绕的隔热垫。 护套可以在每个端部处设置有弹性结构,以与壳体接合,从而有助于将催化剂元件支撑在其中。

    Method for assembling a catalyic converter
    112.
    发明授权
    Method for assembling a catalyic converter 有权
    用于组装催化转化器的方法

    公开(公告)号:US07377038B2

    公开(公告)日:2008-05-27

    申请号:US11144283

    申请日:2005-06-03

    IPC分类号: B21D51/16 G01R31/28 B23Q13/00

    摘要: A substrate assembly is stuffed into a converter outer shell to form a catalytic converter having a desired gap bolt density (GBD) value. The substrate assembly is formed by wrapping and taping a mat around a catalytic substrate. A predetermined pressure is applied to the substrate assembly and an outer diameter of the substrate assembly is measured at this predetermined pressure. A GBD value is predicted based on this measurement and if the GBD value is acceptable the substrate assembly is stuffed into the converter outer shell.

    摘要翻译: 将衬底组件填充到转化器外壳中以形成具有期望的间隙螺栓密度(GBD)值的催化转化器。 衬底组件通过围绕催化衬底缠绕和胶带来形成。 将预定压力施加到基板组件,并且在该预定压力下测量基板组件的外径。 基于该测量预测GBD值,并且如果GBD值可接受,则将基板组件填充到转换器外壳中。

    Automotive exhaust component and method of manufacture
    113.
    发明授权
    Automotive exhaust component and method of manufacture 失效
    汽车尾气部件及制造方法

    公开(公告)号:US07323145B2

    公开(公告)日:2008-01-29

    申请号:US10867925

    申请日:2004-06-15

    申请人: John M. Tursky

    发明人: John M. Tursky

    IPC分类号: B01D50/00 B21D51/16

    摘要: “Noxious substances in the exhaust, including CO, NOx, and incompletely combusted hydrocarbons are converted to more benign substances through the action of the catalytic element, which is preferably a frangible ceramic honeycomb structure having a plurality of internal passages coated with a catalytically active substance.”“The tabulated ends minimize production of turbulence in the gas flow and allow the converter to be connected to the rest of the exhaust system by clamped, welded, or flanged joints. The one-piece, seamless construction of the converter is economical to produce and eliminates welding of housing components that tend to fail when subjected to corrosive exhaust gasses over a prolonged period of time.”

    摘要翻译: “排气中的有害物质,包括CO,NOx和不完全燃烧的烃通过催化元素的作用转化为更良性物质,催化元素优选是具有多个内部通道的易碎陶瓷蜂窝结构,该内部通道涂覆有催化活性物质 “。 “制表结束可最大限度地减少气流中湍流的产生,并允许转换器通过夹紧,焊接或法兰接头连接到排气系统的其余部分。转炉的一体式无缝结构经济实惠, 消除了在长时间受到腐蚀性废气时容易失效的外壳部件的焊接。“

    Post calibration catalytic converter canning apparatus and method
    114.
    发明申请
    Post calibration catalytic converter canning apparatus and method 失效
    后校准催化转化器罐装装置及方法

    公开(公告)号:US20060150382A1

    公开(公告)日:2006-07-13

    申请号:US11331443

    申请日:2006-01-12

    申请人: Scott Martin

    发明人: Scott Martin

    IPC分类号: B25B27/14

    摘要: A method and apparatus for assembling an exhaust treatment device such as a catalytic converter employs post calibration to achieve a desired bulk gap density of a support mat surrounding a substrate in the device housing. The mat is gauged under pressure to a thickness yielding the target bulk gap density and the pressure is saved for use in comprising the device housing against the mat after soft stuffing of the mat/substrate subassembly into the housing.

    摘要翻译: 用于组装诸如催化转化器之类的废气处理装置的方法和装置采用后校准,以实现围绕装置壳体中的衬底的支撑垫的期望体积间隙密度。 垫在压力下被测量到达到目标体积间隙密度的厚度,并且节省了压力以用于在将垫/基底子组件软填充到壳体中之后将装置壳体抵靠垫子。

    Honeycomb structural body and assembly thereof
    115.
    发明授权
    Honeycomb structural body and assembly thereof 有权
    蜂窝结构体及其组装

    公开(公告)号:US07052760B2

    公开(公告)日:2006-05-30

    申请号:US10473069

    申请日:2002-03-20

    IPC分类号: B32B3/12 B01D53/34 B01J21/04

    摘要: A honeycomb structural body (1) is obtained by bonding, into one piece, a plurality of honeycomb segments (2a, 2b) having a plurality of through-holes (6) surrounded by partition walls (10) and extending in the axial direction. An average wall thickness of at least one honeycomb segment (2a) not constituting the outermost peripheral surface (23) of the honeycomb structural body is larger than an average wall thickness of at least of each honeycomb segment (2b) constituting the outermost peripheral surface (23) of the honeycomb structural body. A honeycomb structural assembly is obtained by providing a material B having compressive elasticity on the outermost peripheral surface (23) of the honeycomb structural body (1) in a compressed state and thereby compression-holding the honeycomb structural body (1) in a metallic container. The honeycomb structural body and assembly have low reduction in the conversion rate, purification efficiency, regeneration efficiency, etc., during use, and are superior in durability against breakage caused by thermal stress.

    摘要翻译: 蜂窝结构体(1)通过将具有多个通过间隔壁(10)包围的多个通孔(6)的多个蜂窝段(2a,2b)连接成一体而在轴向上延伸 方向。 不构成蜂窝结构体的最外周面(23)的至少一个蜂窝片(2a)的平均壁厚比构成最外周的蜂窝片(2b)的至少平均壁厚大 蜂窝结构体的表面(23)。 通过在蜂窝结构体(1)的最外周面(23)上设置压缩弹性的材料B,从而将蜂窝结构体(1)压缩在金属容器 。 蜂窝结构体和组合物在使用过程中转化率,净化效率,再生效率等降低,并且在耐热性方面具有优异的耐破坏性。

    Honeycomb structural body
    116.
    发明申请
    Honeycomb structural body 有权
    蜂窝结构体

    公开(公告)号:US20060032203A1

    公开(公告)日:2006-02-16

    申请号:US10515181

    申请日:2004-06-07

    IPC分类号: B01D39/20

    摘要: An object of the present invention is to provide a honeycomb structural body with a long service life, which can reduce a pressure loss to a low level upon collecting particulates and maintain the pressure loss at the low level for a long time even after regenerating processes. The honeycomb structural body includes a columnar porous ceramic block in which a large number of through holes are placed in parallel with one another in the length direction with a wall portion interposed therebetween. Herein, the large number of through holes are constituted by a group of large-capacity through holes, each of which is sealed at one end of the honeycomb structural body so that the total sum of the areas on a cross section perpendicular to the length direction is made relatively great, and a group of small-capacity through holes, each of which is sealed at the other end of the honeycomb structural body so that the total sum of the areas on the cross section is made relatively small, and a surface roughness Ry of the wall face of the through hole is set in a range from 10 to 100 μm.

    摘要翻译: 本发明的目的是提供一种使用寿命长的蜂窝结构体,即使在再生过程之后,即使在收集微粒时也能够将压力损失降低到低水平,并将压力损失长时间保持在低水平。 蜂窝结构体包括柱状多孔陶瓷块,其中多个通孔在长度方向上彼此平行地放置,壁间插入其间。 这里,大量的通孔由一组大容量的通孔构成,每个通孔都密封在蜂窝结构体的一端,使得与长度方向垂直的截面上的面积的总和 相对较大的一组小容量的通孔,其中每一个在蜂窝结构体的另一端密封,使得横截面上的面积的总和相对较小,并且表面粗糙度 通孔的壁面的R y设定在10〜100μm的范围内。

    HONEYCOMB STRUCTURE AND ASSEMBLY THEREOF
    120.
    发明申请
    HONEYCOMB STRUCTURE AND ASSEMBLY THEREOF 有权
    蜂窝结构及其组装

    公开(公告)号:US20040101654A1

    公开(公告)日:2004-05-27

    申请号:US10473204

    申请日:2003-09-29

    IPC分类号: B32B003/12

    摘要: There is disclosed a honeycomb structure (1) comprising: a plurality of honeycomb segments (2a, 2b), bonded into one piece, having a large number of cells (6) separated from one another by cell walls (10) and extending through an axial direction. At least one honeycomb segment (2a) not constituting an outermost peripheral surface (23) of the honeycomb structure (1) has a larger average cell wall thickness and a smaller or equal cell density compared with those of at least one honeycomb segment (2b) constituting the outermost peripheral surface (23). There is disclosed a honeycomb structure assembly in which a material B having compressive elasticity is disposed in a compressed state on the outermost peripheral surface (23) of the honeycomb structure (1) to compression-hold the honeycomb structure (1) in a metallic container. The honeycomb structure and assembly can prevent deterioration of reactivity, purification efficiency, and regeneration efficiency at the time of use, and can be low in pressure loss and better in durability against breakage by thermal stress.

    摘要翻译: 公开了一种蜂窝结构体(1),其特征在于,包括:多个蜂窝状部分(2a,2b),其结合成一体,具有多个由细胞壁(10)彼此分离并延伸穿过 轴向。 至少一个不构成蜂窝结构体(1)的最外周面(23)的蜂窝片段(2a)与至少一个蜂窝片段(2b)相比具有更大的平均细胞壁厚度和更小或更小的细胞密度, 构成最外周面(23)。 公开了一种蜂窝结构体组件,其中具有压缩弹性的材料B以蜂窝结构体(1)的最外周面(23)处于压缩状态设置,以将蜂窝结构体(1)压缩在金属容器 。 蜂窝结构体和组合体可以防止使用时的反应性降低,净化效率和再生效率,并且可以降低压力损失,并且耐热破坏耐久性更好。