Abstract:
One method includes performing an etching process through a patterned mask layer to form trenches in a substrate that defines first and second fins, forming liner material adjacent the first fin to a first thickness, forming liner material adjacent the second fin to a second thickness different from the first thickness, forming insulating material in the trenches adjacent the liner materials and above the mask layer, performing a process operation to remove portions of the layer of insulating material and to expose portions of the liner materials, performing another etching process to remove portions of the liner materials and the mask layer to expose the first fin to a first height and the second fin to a second height different from the first height, performing another etching process to define a reduced-thickness layer of insulating material, and forming a gate structure around a portion of the first and second fin.
Abstract:
A method of fabricating an integrated circuit includes forming an interlayer dielectric (ILD) layer over a dummy gate stack. The dummy gate stack includes a dummy gate structure, a hardmask layer, and sidewall spacers formed over a semiconductor substrate. The method further includes removing at least an upper portion of the dummy gate stack to form a first opening within the ILD layer, extending the first opening to form a first extended opening by completely removing the dummy gate structure of the dummy gate stack, and depositing at least one workfunction material layer within the first opening and within the first extended opening. Still further, the method includes removing portions of the workfunction material within the first opening and depositing a low-resistance material over remaining portions of the workfunction material thereby forming a replacement metal gate structure that includes the remaining portion of the workfunction material and the low-resistance material.
Abstract:
Structures that include a field effect-transistor and methods of forming a structure that includes a field-effect transistor. A first field-effect transistor includes a first source/drain region, and a second field-effect transistor includes a second source/drain region. A first contact is arranged over the first source/drain region, and a second contact is arranged over the second source/drain region. A portion of a dielectric layer, which is composed of a low-k dielectric material, is laterally arranged between the first contact and the second contact.
Abstract:
The present disclosure generally relates to semiconductor structures and, more particularly, to contact structures and methods of manufacture. The structure includes: a plurality of gate structures comprising source and drain regions and sidewall spacers; contacts connecting to at least one gate structure of the plurality of gate structures; and at least one metallization feature connecting to the source and drain regions and extending over the sidewall spacers.
Abstract:
A device is disclosed that includes an active layer, a gate structure positioned above a channel region of the active layer and a first sidewall spacer positioned adjacent the gate structure. The device also includes a gate cap layer positioned above the gate structure and an upper spacer that contacts sidewall surfaces of the gate cap layer, a portion of an upper surface of the gate structure and an inner surface of the first sidewall spacer.
Abstract:
We report a semiconductor device, containing a semiconductor substrate; an isolation feature on the substrate; a plurality of gates on the isolation feature, wherein each gate comprises a gate electrode and a high-k dielectric layer disposed between the gate electrode and the isolation feature and disposed on and in contact with at least one side of the gate electrode; and a fill metal between the plurality of gates on the isolation feature. We also report methods of forming such a device, and a system for manufacturing such a device.
Abstract:
In one aspect, a method of forming a semiconductor device includes the steps of: forming an alternating series of sacrificial/active layers on a wafer and patterning it into at least one nano device stack; forming a dummy gate on the nano device stack; patterning at least one upper active layer in the nano device stack to remove all but a portion of the at least one upper active layer beneath the dummy gate; forming spacers on opposite sides of the dummy gate covering the at least one upper active layer that has been patterned; forming source and drain regions on opposite sides of the nano device stack, wherein the at least one upper active layer is separated from the source and drain regions by the spacers; and replacing the dummy gate with a replacement gate. A masking process is also provided to tailor the effective device width of select devices.
Abstract:
A fin cut last methodology for manufacturing a vertical FinFET includes forming a plurality of semiconductor fins over a substrate, forming shallow trench isolation between active fins and, following the formation of a functional gate of the active fins, using a selective etch to remove a sacrificial fin from within an isolation region. A further etching step can be used to remove a portion of the gate stack proximate to the sacrificial fin to create an isolation trench and a laterally-extending cavity within the isolation region that are back-filled with an isolation dielectric.
Abstract:
We report a semiconductor device, containing a semiconductor substrate; an isolation feature on the substrate; a plurality of gates on the isolation feature, wherein each gate comprises a gate electrode and a high-k dielectric layer disposed between the gate electrode and the isolation feature and disposed on and in contact with at least one side of the gate electrode; and a fill metal between the plurality of gates on the isolation feature. We also report methods of forming such a device, and a system for manufacturing such a device.
Abstract:
Structures for a vertical-transport field-effect transistor and an electrical fuse integrated into an integrated circuit, and methods of fabricating a vertical-transport field-effect transistor and an electrical fuse integrated into an integrated circuit. A doped semiconductor layer that includes a first region with a first electrode of the vertical electrical fuse and a second region with a first source/drain region of the vertical-transport field effect transistor. A semiconductor fin is formed on the first region of the doped semiconductor layer, and a fuse link is formed on the second region of the doped semiconductor layer. A second source/drain region is formed that is coupled with the fin. A gate structure is arranged vertically between the first source/drain region and the second source/drain region. A second electrode of the vertical fuse is formed such that the fuse link is arranged vertically between the first electrode and the second electrode.