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公开(公告)号：US20170307214A1
公开(公告)日：2017-10-26
申请号：US15426735
申请日：2017-02-07
Applicant: PYROGENESIS CANADA INC.
Inventor： Pierre Carabin , Lakshminarayana Rao
IPC: F23G7/06 , A62D3/38 , H05H1/34 , B09B3/00 , F23G7/04 , B01D53/44 , A62D3/19 , B01J19/02 , B01J19/08 , H05H1/42 , H05H1/48 , B01D53/75 , A62D3/35 , A62D101/28 , A62D101/22
Abstract: A two step process for the destruction of a precursor material using a steam plasma in a three zone reactor wherein the precursor material is hydrolyzed as a first step in the high temperature zone of the reactor, followed by a second step of medium temperature oxidation of the reactant stream in the combustion zone of the reactor where combustion oxygen or air is injected and immediate quenching of the resulting gas stream to avoid the formation of unwanted by-products. A related apparatus includes a non transferred direct current steam plasma torch, an externally cooled three zone steam plasma reactor means for introducing the precursor material into the plasma plume of the plasma torch, means for introducing the combustion air or oxygen into the combustion zone, means for exiting the reactant mixture from the reactor and means for quenching the reactant mixture located at the exit end of the reactor.
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公开(公告)号：US09752206B2
公开(公告)日：2017-09-05
申请号：US14362057
申请日：2012-12-03
Applicant: PYROGENESIS CANADA INC.
Inventor： Michel G. Drouet , Pierre Carabin
CPC classification number: C22B1/2406 , C22B1/20 , C22B1/2413 , F27B21/06 , H05H1/34 , H05H1/44 , H05H2001/3452 , Y02P10/143
Abstract: In the present pelletizing apparatus, the induration of iron ore concentrate pellets is achieved in a tunnel furnace heated by plasma torches, wherein the generation of CO2 by the conventional iron ore pelletizing processes is reduced by using electricity powered plasma torches instead of burning natural gas, heavy oil or pulverized coal in burners, thereby reducing considerably industrial pollution of the atmosphere.
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公开(公告)号：US12172217B2
公开(公告)日：2024-12-24
申请号：US15579693
申请日：2016-06-06
Applicant: PYROGENESIS CANADA INC.
Inventor： Christopher Alex Dorval Dion , William Kreklewetz , Pierre Carabin
Abstract: An apparatus and a process for the production at high capacity of high purity powders from a wire using a combination of plasma torches and induction heating are disclosed. The process has good productivity by providing a preheating system. A mechanism is included in the apparatus, which allows adjusting the position of the plasma torches and their angle of attack with respect to the wire, permitting to control the particle size distribution.
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公开(公告)号：US11839918B2
公开(公告)日：2023-12-12
申请号：US16972949
申请日：2019-06-06
Applicant: PYROGENESIS CANADA INC.
Inventor： François Proulx , Christopher Alex Dorval Dion , Pierre Carabin
CPC classification number: B22F9/14 , B22F1/065 , B22F9/082 , H05H1/26 , B22F2009/0824 , B22F2009/0848 , B22F2202/13 , B22F2999/00
Abstract: The present application relates to a plasma atomization process and apparatus for producing metallic powders from at least one wire/rod feedstock. In the process, an electric arc is applied to the at least one wire/rod feedstock to melt the same. A plasma torch is employed to generate a supersonic plasma stream at an apex at which the electric arc is transferred to the at least one wire/rod feedstock to atomize the molten wire/rod feedstock into particles. A downstream cooling chamber solidifies the particles into the metallic powders. An anti-satellite diffuser is employed to prevent recirculation of the powders in order to avoid satellite formation. In an apparatus where two wires are fed, one wire serves as an anode, and the other as a cathode.
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15.发明授权公开(公告)号：US11772159B2
公开(公告)日：2023-10-03
申请号：US16981692
申请日：2019-03-18
Applicant: PYROGENESIS CANADA INC.
Inventor： Bernard Allard , Pierre Carabin , Christopher Alex Dorval Dion , Milad Mardan , François Proulx
CPC classification number: B22F9/082 , B22F1/065 , B22F9/14 , H05H1/42 , B22F2009/088 , B22F2009/0824 , B22F2009/0832 , B22F2202/13
Abstract: An apparatus for producing metallic powders from molten feedstock includes a heating source for melting a solid feedstock into a molten feed, and a crucible for containing the molten feed. A liquid feed tube is also provided to feed the molten feed as a molten stream. A plasma source delivers a plasma stream, with the plasma stream being adapted to be accelerated to a supersonic N velocity and being adapted : to then impact the molten stream for producing metallic powders. The feed tube extends from the crucible to a location where a supersonic plasma plume atomizes the molten stream. The plasma source includes at least two plasma torches provided with at least one supersonic nozzle aimed towards the molten stream. The multiple plasma torches are disposed symmetrically about the location where the supersonic plasma plumes atomize the molten stream, such as in a ring-shaped configuration.
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Patent Agency Ranking
公开(公告)号：US10551062B2
公开(公告)日：2020-02-04
申请号：US15426735
申请日：2017-02-07
Applicant: PYROGENESIS CANADA INC.
Inventor： Pierre Carabin , Lakshminarayana Rao
IPC: A62D3/19 , F23G7/06 , F23G7/04 , B09B3/00 , B01D53/75 , B01D53/44 , H05H1/34 , A62D3/35 , H05H1/42 , H05H1/48 , A62D3/38 , B01J19/08 , B01J19/02 , A62D101/22 , A62D101/28
Abstract: An apparatus for the destruction of a precursor material includes a steam plasma reactor having a high temperature zone and a combustion zone. The high temperature zone is adapted for hydrolyzing the precursor material, whereas the combustion zone is adapted to effect medium temperature oxidation of the reactant stream where combustion oxygen or air is injected. A quenching unit is provided at an exit end of the reactor for quenching a resulting gas stream to avoid the formation of unwanted by-products.
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公开(公告)号：US20170254228A1
公开(公告)日：2017-09-07
申请号：US15268991
申请日：2016-09-19
Applicant: PYROGENESIS CANADA INC.
Inventor： Jason Robert Tavares , Pierre Carabin
Abstract: In a fossil fuel waste incineration or plasma gasification process, waste heat generated by combustion of waste is captured by a heat transfer fluid and conveyed to an Organic Rankine Cycle (ORC) for energy recovery. In the case of a fossil fuel-fired waste incineration system, the heat transfer fluid captures waste heat from a double-walled combustion chamber, a heat exchanger being used to cool the hot process exhaust (gas cooler). In the case of a plasma waste gasification system, the heat transfer fluid captures waste heat from a plasma torch, a gasification chamber and combustion chamber cooling jackets as well as any other high-temperature components requiring cooling, and then a heat exchanger used to cool the hot process exhaust (gas cooler). The heat exchanger may take on several configurations, including plate or shell and tube configurations.
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公开(公告)号：US09562684B2
公开(公告)日：2017-02-07
申请号：US14629256
申请日：2015-02-23
Applicant: PYROGENESIS CANADA, INC.
Inventor： Pierre Carabin , Lakshminarayana Rao
IPC: A62D3/19 , F23G7/06 , F23G7/04 , B09B3/00 , B01D53/75 , B01D53/44 , A62D3/35 , H05H1/42 , H05H1/48 , A62D3/38 , B01J19/08 , B01J19/02 , A62D101/22 , A62D101/28 , H05H1/34
CPC classification number: F23G7/061 , A62D3/19 , A62D3/35 , A62D3/38 , A62D2101/22 , A62D2101/28 , A62D2203/02 , B01D53/44 , B01D53/75 , B01J19/02 , B01J19/08 , B01J19/088 , B01J2219/00155 , B01J2219/00159 , B01J2219/08 , B01J2219/0809 , B01J2219/0811 , B01J2219/0841 , B01J2219/0871 , B01J2219/0877 , B01J2219/0894 , B01J2219/0898 , B09B3/0091 , F23G7/04 , F23G2200/00 , F23G2201/00 , F23G2202/00 , F23G2209/00 , F23G2209/101 , F23G2209/142 , F23G2900/54402 , H05H1/34 , H05H1/42 , H05H1/48 , H05H2001/3426 , H05H2001/3452 , H05H2001/3468 , Y10S588/90
Abstract: A two step process for the destruction of a precursor material using a steam plasma in a three zone reactor wherein the precursor material is hydrolyzed as a first step in the high temperature zone of the reactor, followed by a second step of medium temperature oxidation of the reactant stream in the combustion zone of the reactor where combustion oxygen or air is injected and immediate quenching of the resulting gas stream to avoid the formation of unwanted by-products. A related apparatus includes a non transferred direct current steam plasma torch, an externally cooled three zone steam plasma reactor means for introducing the precursor material into the plasma plume of the plasma torch, means for introducing the combustion air or oxygen into the combustion zone, means for exiting the reactant mixture from the reactor and means for quenching the reactant mixture located at the exit end of the reactor.
Abstract translation: 用于在三区反应器中使用蒸汽等离子体破坏前体材料的两步法，其中前体材料在反应器的高温区域中作为第一步骤水解，随后是第二步， 反应物流在反应器的燃烧区中，其中燃烧氧气或空气被注入并立即骤冷所得气流，以避免形成不想要的副产物。 相关设备包括非转移直流蒸汽等离子体焰炬，用于将前体材料引入等离子体焰炬的等离子体羽流的外部冷却的三区域蒸汽等离子体反应器装置，用于将燃烧空气或氧气引入燃烧区域的装置 用于从反应器中排出反应物混合物和用于猝灭位于反应器出口端的反应物混合物的装置。
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公开(公告)号：US20140311286A1
公开(公告)日：2014-10-23
申请号：US14362057
申请日：2012-12-03
Applicant: PYROGENESIS CANADA INC.
Inventor： Michel G. Drouet , Pierre Carabin
CPC classification number: C22B1/2406 , C22B1/20 , C22B1/2413 , F27B21/06 , H05H1/34 , H05H1/44 , H05H2001/3452 , Y02P10/143
Abstract: In the present pelletizing apparatus, the induration of iron ore concentrate pellets is achieved in a tunnel furnace heated by plasma torches, wherein the generation of by the conventional iron ore pelletizing processes is reduced by using electricity powered plasma torches instead of burning natural gas, heavy oil or pulverized coal in burners, thereby reducing considerably industrial pollution of the atmosphere.
Abstract translation: 在本造粒装置中，铁矿精矿颗粒的硬化是在等离子炬加热的隧道炉中实现的，其中通过使用电动等离子火炬而不是燃烧天然气，重的 燃油中的油或粉煤，从而大大减少工业上的大气污染。
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公开(公告)号：US20140075944A1
公开(公告)日：2014-03-20
申请号：US14005546
申请日：2012-03-14
Applicant: PYROGENESIS CANADA INC.
Inventor： Jason Robert Tavares , Pierre Carabin
Abstract: In a fossil fuel waste incineration or plasma gasification process, waste heat generated by combustion of waste is captured by a heat transfer fluid and conveyed to an Organic Rankine Cycle (ORC) for energy recovery. In the case of a fossil fuel-fired waste incineration system, the heat transfer fluid captures waste heat from a double-walled combustion chamber, a heat exchanger being used to cool the hot process exhaust (gas cooler). In the case of a plasma waste gasification system, the heat transfer fluid captures waste heat from a plasma torch, a gasification chamber and combustion chamber cooling jackets as well as any other high-temperature components requiring cooling, and then a heat exchanger used to cool the hot process exhaust (gas cooler). The heat exchanger may take on several configurations, including plate or shell and tube configurations.
Abstract translation: 在化石燃料废物焚烧或等离子体气化过程中，由废物燃烧产生的废热被传热流体捕获并输送到有机兰金循环（ORC）以进行能量回收。 在化石燃料废物焚烧系统的情况下，传热流体捕获来自双壁燃烧室的废热，用于冷却热处理废气（气体冷却器）的热交换器。 在等离子体废气化系统的情况下，传热流体捕获来自等离子体焰炬，气化室和燃烧室冷却夹套的废热以及需要冷却的任何其它高温部件，然后用于冷却的热交换器 热处理废气（气体冷却器）。 热交换器可以具有几种构造，包括板或壳和管构造。
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