Foamed isocyanate-based polymer having improved hardness properties and process for production thereof
    12.
    发明授权
    Foamed isocyanate-based polymer having improved hardness properties and process for production thereof 有权
    具有改进的硬度性质的发泡异氰酸酯基聚合物及其生产方法

    公开(公告)号:US07939574B2

    公开(公告)日:2011-05-10

    申请号:US12164615

    申请日:2008-06-30

    IPC分类号: C08G18/28

    摘要: In one of its aspects, the present invention relates to foamed isocyanate-based polymer derived from a reaction mixture comprising an isocyanate, an active hydrogen-containing compound, a dendritic macromolecule and a blowing agent; wherein at least a 15% by weight of the dendritic macromolecule may be mixed with a polyether polyol having an OH number less than about 40 mg KOH/g to form a stable liquid at 23° C. The dendritic macromolecule confers advantageous load building characteristics to the foamed isocyanate-based polymer and may be used to partially or fully displace the use of conventional copolymer polyols used. A process for production of a foam isocyanate-based polymer and a process for conferring loading building properties to a foamed isocyanate-based polymer are also described.

    摘要翻译: 在其一个方面,本发明涉及衍生自包含异氰酸酯,含活性氢化合物,树枝状高分子和发泡剂的反应混合物的发泡异氰酸酯基聚合物; 其中至少15重量%的树枝状高分子可以与OH值小于约40mg KOH / g的聚醚多元醇混合以在23℃下形成稳定的液体。树枝状高分子赋予有利的负荷建筑特性 发泡异氰酸酯基聚合物,并且可以用于部分或完全替代所使用的常规共聚物多元醇的用途。 还描述了用于生产泡沫异氰酸酯基聚合物的方法和赋予发泡异氰酸酯基聚合物负载建筑性能的方法。

    Foamed isocyanate-based polymer
    13.
    发明授权

    公开(公告)号:US12098235B2

    公开(公告)日:2024-09-24

    申请号:US15637792

    申请日:2017-06-29

    申请人: Proprietect L.P.

    摘要: There is described a foamed isocyanate-based polymer derived from a reaction mixture comprising: an isocyanate; a polyol composition comprising a first prescribed amount of polymer particles dispersed in a base polyol; a second prescribed amount of biomass-based carbonaceous particulate material; and a blowing agent. In one embodiment, the foamed isocyanate-based polymer having an Indentation Force Deflection when measured pursuant to ASTM D3574-11 which is within about 15% as that of a reference foam produced by omitting the biomass-based carbonaceous particulate material from the reaction mixture and increasing the amount of polymer particles in the polymer polyol composition to equal the sum of the first prescribed amount and the second prescribed amount. In another embodiment, the foamed polymer has a cellular matrix comprising a plurality of interconnected struts, the biomass-based carbonaceous particulate material conferring to the cellular matrix a load efficiency of at least about 5 Newtons/weight % of biomass-based carbonaceous particulate material. A process to produce the foamed isocyanate-based polymer is also described. A polyol-based dispersion to produce the foamed isocyanate-based polymer is also described. It has been discovered that a relatively expensive petroleum-based copolymer polyol can be fully substituted by a relative inexpensive bio-based (amorphous carbon) dispersion with no significant compromise in important physical properties in the resulting polyurethane foam.

    Composite Foam Article
    15.
    发明申请

    公开(公告)号:US20220184863A1

    公开(公告)日:2022-06-16

    申请号:US17432139

    申请日:2020-02-19

    申请人: Proprietect L.P.

    发明人: Kevin G. Kangas

    摘要: An assembly for molding a composite article including a foam core and a layer is disclosed. The assembly includes a mold. The mold has an inner surface and at least partially defines a cavity, one or more gas discharge ports, and one or more retaining elements. Each of the one or more gas discharge ports has a passageway opening in fluid communication with the cavity of the mold the mold. The assembly further includes one or more sealing elements moveably engaged with the mold. Each of the one or more sealing elements includes a head and is shaped to engage the retaining element on the mold in a vented position. Further, each of the one or more sealing elements corresponds with each of the one or more gas discharge ports.

    Composite Foam Article
    17.
    发明申请

    公开(公告)号:US20210046730A1

    公开(公告)日:2021-02-18

    申请号:US16978803

    申请日:2019-03-07

    申请人: Proprietect L.P.

    发明人: Motonori Kudo

    IPC分类号: B32B5/18 B32B27/40 B32B7/022

    摘要: A composite foam article is disclosed herein. The composite foam article comprises a surface layer and abase layer with an interface therebetween. The surface layer comprises a high-resiliency polyurethane foam having an impact resilience of greater than about 50% when tested in accordance with ASTM D3574-17, and presents a seating surface. The base layer comprises a viscoelastic polyurethane foam having an impact resilience of less than about 50% when tested in accordance with ASTM D3574-17, and presents a mounting surface opposite the seating surface. The surface layer and the base layer are present in a thickness ratio of from about 17:3 to about 2:3.

    Foam article
    18.
    发明授权

    公开(公告)号:US10589488B2

    公开(公告)日:2020-03-17

    申请号:US15309041

    申请日:2015-05-06

    申请人: PROPRIETECT L.P.

    摘要: There is described a foam article comprising: a base foam having a textured surface; a trim cover covering at least a portion of the textured surface, the trim cover comprising: (i) a finished outer layer comprising an occupant-contact outer portion and inner portion; (ii) a compressible buffer layer secured with respect to the inner portion of the finished outer layer; and (iii) a contact layer secured with respect to the compressible layer and configured to be in contact with the textured surface of the base foam, the contact layer having a secant modulus at 5% strain of at least about 7 when measured according to modified ASTM D3574-11, Test E, Tensile Test. There is also described a foam article comprising: a base foam having a textured surface; a trim cover comprising a finished outer layer; and optionally, a contact layer interposed between the foam element and the trim cover, the contact layer in contact with at least a portion of the textured surface of the base foam and comprising a contact material; the foam article having a read through score of at least 20 when measured pursuant to modified ASTM D3575-11 I2 (Procedure B). The present inventors have discovered that the occurrence of “read through” may be obviated or mitigated if the contact layer having a secant modulus at 5% strain of at least about 7 when measured according to modified ASTM D3574-11, Test E, Tensile Test is used.

    Mold and method for manufacture thereof
    19.
    发明授权
    Mold and method for manufacture thereof 有权
    模具及其制造方法

    公开(公告)号:US08851874B2

    公开(公告)日:2014-10-07

    申请号:US11421154

    申请日:2006-05-31

    IPC分类号: B29C33/00

    CPC分类号: B29C33/0038 Y10S425/047

    摘要: There is disclosed a mold comprising a first mold portion and a second mold portion engageable to define a mold cavity in a closed position of the mold. The first mold portion comprises a first part-line surface and the second mold portion comprises a second part-line surface. The first part-line surface comprises a projection portion and the second part-line surface comprising a resilient portion for substantially sealing engagement with the projection portion in the closed position of the mold. The present mold allows for the production of a so-called “positive seal” between the two mold halves at the part-line of the mold, particularly in the areas of the part-line where there is no vent. This allows for production of a molded part having minimal or no flash produced at the part-line of the mold.

    摘要翻译: 公开了一种模具,其包括第一模具部分和第二模具部分,所述第二模具部分可接合以在模具的闭合位置限定模具腔。 第一模具部分包括第一部分线表面,第二模具部分包括第二部分线表面。 第一部分线表面包括突出部分,并且第二部分线表面包括用于在模具的关闭位置中与突出部分基本上密封接合的弹性部分。 本模具允许在模具的一部分线上的两个半模之间产生所谓的“正密封”,特别是在没有排气孔的部分线的区域中。 这允许生产在模具的一部分线处产生最小或不闪光的模制部件。

    FOAM SEAT ELEMENT, MOLD FOR THE PRODUCTION THEREOF AND METHOD TO MANUFACTURE THE MOLD
    20.
    发明申请
    FOAM SEAT ELEMENT, MOLD FOR THE PRODUCTION THEREOF AND METHOD TO MANUFACTURE THE MOLD 有权
    泡沫座椅元件,用于生产的模具和制造模具的方法

    公开(公告)号:US20120235321A1

    公开(公告)日:2012-09-20

    申请号:US13487676

    申请日:2012-06-04

    IPC分类号: B29C33/38

    摘要: There is disclosed an improved seat element having a seating surface element that incorporates a plurality of peak portions and a plurality of valley portions. Preferably, the plurality of peak portions and the plurality of valley portions is incorporated in an outermost surface of the seating surface element. The term “outermost surface” is intended to include an area of the seating surface element for contact by and/or support of an occupant of the seat element and does not include, for example, grooves or trenches in which there is disposed a component for attachment of a trim cover. A process and a mold for production of such a seat element are also described.

    摘要翻译: 公开了一种改进的座椅元件,其具有包括多个峰部分和多个谷部分的就座表面元件。 优选地,多个峰部分和多个谷部分结合在座面元件的最外表面中。 术语“最外表面”旨在包括用于座椅元件的乘员接触和/或支撑的座面元件的区域,并且不包括例如槽或沟槽,其中设置有用于 附件装饰盖。 还描述了用于生产这种座椅元件的工艺和模具。