公开(公告)号：US09837354B2

公开(公告)日：2017-12-05

申请号：US14321890

申请日：2014-07-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsiang-Wei Liu ,  Tai-I Yang ,  Cheng-Chi Chuang ,  Tien-Lu Lin

IPC: H01L23/528 ,  H01L21/768 ,  H01L23/522 ,  H01L23/532

CPC classification number: H01L23/5283 ,  H01L21/76802 ,  H01L21/76838 ,  H01L21/76877 ,  H01L21/76879 ,  H01L23/5226 ,  H01L23/53228 ,  H01L23/53238 ,  H01L23/53257 ,  H01L23/53266 ,  H01L23/53295 ,  H01L2924/0002 ,  H01L2924/00

Abstract: The present disclosure relates to a method of forming a BEOL metallization layer that uses different conductive materials (e.g., metals) to fill different size openings in an inter-level dielectric layer, and an associated apparatus. In some embodiments, the present disclosure relates to an integrated chip having a first plurality of metal interconnect structures disposed within a first BEOL metallization layer, which include a first conductive material. The integrated chip also has a second plurality of metal interconnect structures disposed within the first BEOL metallization layer at positions laterally separated from the first plurality of metal interconnect structures. The second plurality of metal interconnect structures have a second conductive material that is different than the first conductive material. By forming different metal interconnect structures on a same BEOL metallization layer using different conductive materials, gap-fill problems in narrow BEOL metal interconnect structures can be mitigated, thereby improving reliability of integrated chips.

公开(公告)号：US20250167117A1

公开(公告)日：2025-05-22

申请号：US19029273

申请日：2025-01-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L23/528 ,  H01L21/3213 ,  H01L21/768 ,  H01L23/522

Abstract: Semiconductor devices and methods of forming the same are provided. In one embodiment, a semiconductor device includes an active region including a channel region and a source/drain region and extending along a first direction, and a source/drain contact structure over the source/drain region. The source/drain contact structure includes a base portion extending lengthwise along a second direction perpendicular to the first direction, and a via portion over the base portion. The via portion tapers away from the base portion.

公开(公告)号：US20250142901A1

公开(公告)日：2025-05-01

申请号：US18403326

申请日：2024-01-03

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Chao Chou ,  Cheng-Chi Chuang ,  Chih-Hao Wang ,  Ching-Wei Tsai

IPC: H01L29/06 ,  H01L21/768 ,  H01L21/8234 ,  H01L23/522 ,  H01L23/528 ,  H01L27/06 ,  H01L27/088 ,  H01L29/423 ,  H01L29/66 ,  H01L29/775 ,  H01L29/786

Abstract: A method of forming a semiconductor device includes: forming a device layer that includes nanostructures and a gate structure around the nanostructures; forming a first interconnect structure on a front-side of the device layer; and forming a second interconnect structure on a backside of the device layer, which includes: forming a dielectric layer along the backside of the device layer using a first dielectric material; forming a first conductive feature and a second conductive feature in the dielectric layer; form an opening in the dielectric layer between the first and the second conductive features; forming a first barrier layer and a second barrier layer along a first sidewall of the first conductive feature and along a second sidewall of the second conductive feature, respectively; and forming a second dielectric material different from the first dielectric material in the opening between the first barrier layer and the second barrier layer.

公开(公告)号：US12224212B2

公开(公告)日：2025-02-11

申请号：US18323907

申请日：2023-05-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Yuan Chen ,  Huan-Chieh Su ,  Cheng-Chi Chuang ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L21/8234 ,  H01L21/02 ,  H01L21/3105 ,  H01L21/764 ,  H01L23/528 ,  H01L27/088 ,  H01L29/417

Abstract: A semiconductor structure has a frontside and a backside. The semiconductor structure includes an isolation structure at the backside; one or more transistors at the frontside, wherein the one or more transistors have source/drain epitaxial features; two metal plugs through the isolation structure and contacting two of the source/drain electrodes from the backside; and a dielectric liner filling a space between the two metal plugs, wherein the dielectric liner partially or fully surrounds an air gap between the two metal plugs.

公开(公告)号：US20240387696A1

公开(公告)日：2024-11-21

申请号：US18785670

申请日：2024-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Lin-Yu Huang ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/66 ,  H01L21/768

Abstract: Semiconductor devices and methods of forming the same are provided. In one embodiment, a semiconductor device includes a gate structure sandwiched between and in contact with a first spacer feature and a second spacer feature, a top surface of the first spacer feature and a top surface of the second spacer feature extending above a top surface of the gate structure, a gate self-aligned contact (SAC) dielectric feature over the first spacer feature and the second spacer feature, a contact etch stop layer (CESL) over the gate SAC dielectric feature, a dielectric layer over the CESL, a gate contact feature extending through the dielectric layer, the CESL, the gate SAC dielectric feature, and between the first spacer feature and the second spacer feature to be in contact with the gate structure, and a liner disposed between the first spacer feature and the gate contact feature.

公开(公告)号：US20240387249A1

公开(公告)日：2024-11-21

申请号：US18785934

申请日：2024-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Huan-Chieh Su ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Chih-Hao Wang

IPC: H01L21/768 ,  H01L21/311 ,  H01L21/762 ,  H01L23/522 ,  H01L23/528 ,  H01L29/417 ,  H01L29/66

Abstract: Semiconductor devices including air spacers formed in a backside interconnect structure and methods of forming the same are disclosed. In an embodiment, a device includes a first transistor structure; a front-side interconnect structure on a front-side of the first transistor structure; and a backside interconnect structure on a backside of the first transistor structure, the backside interconnect structure including a first dielectric layer on the backside of the first transistor structure; a first via extending through the first dielectric layer, the first via being electrically coupled to a source/drain region of the first transistor structure; a first conductive line electrically coupled to the first via; and an air spacer adjacent the first conductive line in a direction parallel to a backside surface of the first dielectric layer.

公开(公告)号：US12094942B2

公开(公告)日：2024-09-17

申请号：US17815089

申请日：2022-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/417 ,  H01L21/285 ,  H01L21/321 ,  H01L21/8234 ,  H01L23/528 ,  H01L23/535 ,  H01L29/49 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/41791 ,  H01L21/28568 ,  H01L21/3212 ,  H01L21/823431 ,  H01L21/823475 ,  H01L23/5283 ,  H01L23/535 ,  H01L29/4983 ,  H01L29/6653 ,  H01L29/66795 ,  H01L29/7851

Abstract: A semiconductor structure includes a metal gate structure (MG) formed over a substrate, a first gate spacer formed on a first sidewall of the MG, a second gate spacer formed on a second sidewall of the MG opposite to the first sidewall, where the second gate spacer is shorter than the first gate spacer, a source/drain (S/D) contact (MD) adjacent to the MG, where a sidewall of the MD is defined by the second gate spacer, and a contact feature configured to electrically connect the MG to the MD.

公开(公告)号：US12080646B2

公开(公告)日：2024-09-03

申请号：US18446113

申请日：2023-08-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Cheng-Chi Chuang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L23/528 ,  H01L21/768 ,  H01L29/40 ,  H01L29/417

CPC classification number: H01L23/5283 ,  H01L21/76883 ,  H01L21/76892 ,  H01L29/401 ,  H01L29/41775 ,  H01L21/76885

Abstract: A method having a semiconductor substrate received and a first dielectric layer is formed over the semiconductor substrate. A trench is formed in the first dielectric layer. The trench is filled to form a conductive layer in the first dielectric layer. The conductive layer is segmented to form a first conductive feature and a second conductive feature separated from each other by a recess. The recess is filled with a second dielectric layer, such that one or both of the conductive features are end-capped by a portion of the first dielectric layer and a portion of the second dielectric layer.

公开(公告)号：US12009394B2

公开(公告)日：2024-06-11

申请号：US18083792

申请日：2022-12-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Huan-Chieh Su ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Chih-Hao Wang

IPC: H01L29/417 ,  H01L21/02 ,  H01L23/528 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L29/78 ,  H01L29/786

CPC classification number: H01L29/41733 ,  H01L21/02236 ,  H01L21/02603 ,  H01L23/5286 ,  H01L29/0673 ,  H01L29/42392 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66636 ,  H01L29/66742 ,  H01L29/7848 ,  H01L29/78618 ,  H01L29/78696

Abstract: A device includes a device layer comprising a first transistor and a second transistor; a first interconnect structure on a front-side of the device layer; and a second interconnect structure on a backside of the device layer. The second interconnect structure comprising a first dielectric layer on the backside of the device layer, wherein a semiconductor material is disposed between the first dielectric layer and a first source/drain region of the first transistor; a contact extending through the first dielectric layer to a second source/drain region of the second transistor; and a first conductive line electrically connected to the second source/drain region of the second transistor through the contact.

公开(公告)号：US11955515B2

公开(公告)日：2024-04-09

申请号：US17815761

申请日：2022-07-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Chuan Chiu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Chih-Hao Wang ,  Huan-Chieh Su ,  Chun-Yuan Chen ,  Li-Zhen Yu ,  Yu-Ming Lin

IPC: H01L29/06 ,  H01L21/8234 ,  H01L29/423

CPC classification number: H01L29/0673 ,  H01L21/823418 ,  H01L29/42392

Abstract: A semiconductor device with dual side source/drain (S/D) contact structures and a method of fabricating the same are disclosed. The method includes forming a fin structure on a substrate, forming a superlattice structure on the fin structure, forming first and second S/D regions within the superlattice structure, forming a gate structure between the first and second S/D regions, forming first and second contact structures on first surfaces of the first and second S/D regions, and forming a third contact structure, on a second surface of the first S/D region, with a work function metal (WFM) silicide layer and a dual metal liner. The second surface is opposite to the first surface of the first S/D region and the WFM silicide layer has a work function value closer to a conduction band energy than a valence band energy of a material of the first S/D region.