Abstract:
A wall member is on its side facing a combustion chamber provided with a hot-corrosion-resistant material made from a particulate starting material of an alloy containing nickel and chromium which by a HIP process has been unified to a coherent material substantially without melting the starting material. In terms of percent by weight the corrosion-resistant material comprises from 38 to 75% Cr, at the most 0.15% C, at the most 1.5% Si, at the most 1.0% Mn, at the most 0.2% B, at the most 5.0% Fe, at the most 1.0% Mg, at the most 2.5% Al, at the most 2.0% Ti, at the most 8.0% Co, at the most 3.0% Nb and a balance of Ni, the aggregate contents of Al and Ti amounting at the most to 4.0%, and the aggregate contents of Fe and Co amounting at the most to 8.0%, and the aggregate contents of Ni and Co amounting at the least to 25%. The corrosion-resistant material has a hardness of less than 310 HV measured at approximately 20° C. after the material has been heated to a temperature within the range of 550-850° C. for more than 400 hours.
Abstract:
A piston is provided for use in a free-piston engine and includes a crown portion having a predetermined thickness, a plunger connection portion having a passage extending therethrough along the axis of the piston and being connected to the crown portion, a sealing portion extending from the crown portion, and a strut portion having a plurality of struts disposed between the sealing portion and the plunger connection portion. The piston of the subject invention provides a compact, high strength, low weight design that is effective in use to provide efficient operation and effectively conduct heat from the piston during use.
Abstract:
An internal combustion engine component assembly including piston, wrist pin, and cylinder sleeve, all constructed of a matching carbon--carbon composite is disclosed. The piston is a two-piece assembly divided in crown and skirt, each fabricated individually to optimize the most desirable properties in the respective cylinder areas in which they operate. The crown is fabricated by placing the fiber and binder into a compression mold and pyrolizing(heating) the resulting preform at a high temperature in the range of 1500 to 2000 degrees C. to achieve high temperature strength, and high thermal conductivity that continue after machining to the finished crown part. The skirt, a separate piece, on the other hand is fabricated differently to seek higher lubricity and better wear resistance along the cylinder wall with lower thermal conductivity to minimize heat loss. The skirt preform is fabricated by wrapping the fiber around a mandrel and subsequently heating and pyrolizing at temperatures far less than the heat treatment temperature of the crown preform resulting in significant time and cost saving. The skirt precursor is machined and then assembled to the crown to complete the piston. The piston skirt, the wrist pin and the cylinder sleeve are also fabricated using similar composition matching techniques to minimize tolerances between these parts. All three of these parts are separately preformed on mandrels utilizing the same wrapping angles to equate wrap strength. Then, the resulting preforms of each are preheated and pyrolized at the same temperatures to almost similar elevated temperature strength and, most importantly, coefficients of thermal expansion. This technique permits the engine designer to reduce the clearance between these parts, thereby minimize blow by, reduce lubrication requirements, and increase engine horsepower.
Abstract:
A piston having an offset piston bowl for use in an engine having a correspondingly offset fuel injector, wherein the piston bowl has a non-circular or non-annular shape. The non-annular bowl shape is contoured to permit increased spray plume length, avoiding impingement. The bowl is especially useful in a diesel engine having two-valves per cylinder, wherein the injector must be mounted in an offset location because a central region of the cylinder head is occupied by two proximal valve ports. The bowl has a raised inner portion surrounded by a concave outer portion. A peak or apex of the raised inner portion is located closer to a peripheral wall of the concave outer portion at a "short" side of the bowl than at a "long" side of the bowl.
Abstract:
A combustion method for an internal combustion engine which prevents the occurrence of engine knock and improves fuel consumption and economy, by spray injecting part of the fuel used in one cycle into a combustion chamber, performing preliminary combustion of a diluted air-fuel mixture below combustible limits at a temperature lower than the self-igniting temperature of the fuel, then injecting the remaining fuel into the combustion chamber, and performing main combustion by flame propagation using spark plugs as ignition sources. Accordingly, the combustion method for an internal combustion engine of the present invention can attain stable combustion even at high air-fuel ratios and makes high compression ratios possible.
Abstract:
A water-cooled, two-stroke crankcase compression internal combustion engine for powering a motor vehicle. The engine includes a piston, piston rings, and cylinder bore arrangement that are constructed to inhibit piston ring sticking by cooling the piston ring gaps by holding them against rotation and spraying fuel from a fuel injector toward the gap for cooling it. In addition, overheating of the small end of the connecting rod is inhibited by surface treating portions of the piston to render them harder and less heat conductive. Scuffing of the piston, piston rings, and cylinder bore are reduced by surface treating the area of the head of the piston around the ring grooves so as to trap and retain lubricant.
Abstract:
An engine piston includes a piston head; a first bearing block forming a one-piece component with the piston head and having a first bearing face; a piston skirt being a component separate from the piston head; a second bearing block forming a one-piece component with the piston skirt and having a second bearing face; and a coupling device for interconnecting the piston head and the piston skirt and for interconnecting the first and second bearing blocks with one another. The first and second bearing faces complement one another to form a bearing for rotatably supporting a connecting rod.
Abstract:
A compressor for a refrigeration machine is provided without any problems of reduction in the life of a thrust bearing structure even when a substitutive coolant not containing any chlorine is used. In the compressor for a refrigeration machine having a thrust bearing made of steel for supporting a thrust load applied to a drive shaft, a thrust bearing surface made of a material different from that of the drive shaft is formed in the thrust bearing by means of a surface treatment. Alternatively a washer defining the thrust bearing surface may be surface treated to provide a material different from that of the drive shaft. The washer may also be made of a material different from that of the drive shaft. According to the the present invention, even when a boundary lubricating state is produced between the drive shaft and the thrust bearing surface sticking is prevented. As a result, the life of the thrust bearing structure of the drive shaft can be made longer and a problem of reduction in the life of the thrust bearing structure can be avoided even when a substitutive coolant not containing any chlorine is utilized.
Abstract:
This invention relates to a piston and a method of manufacturing the same. The piston includes a substantially cylindrical member having a first end and a second end. The cylindrical member includes an open cavity extending axially from the second end to adjacent the first end such that the second end has an inner annular surface defined by an inner diameter. The piston further includes a disk having a radially outer surface defined by an outer diameter fixedly secured to the second end of the cylindrical member. The outer diameter of the disk is substantially equal to the inner diameter of the inner annular surface of the second end of the cylindrical member. A circumferentially extending recessed area for receiving particles produced while fixedly securing the disk to the second end of the cylindrical member is provided on either the radially outer surface of the disk or the inner annular surface of the second end of the cylindrical member.
Abstract:
A two-piece, or articulated, piston head for internal combustion engines having top and pin boss portions in which the underside of the top portion is provided with a groove whose inner wall is eccentric in relation to the longitudinal axis; of the top and the upper side of the top portion is provided with a combustion bowl eccentric in relation to the top portion longitudinal axis and concentric with the inner wall of the groove on the underside of the top portion.