Abstract:
An auxiliary molded floor mat is produced to fit the carpeted floor compartment area of a van, pickup truck, sport utility vehicle or other vehicle having a floor which is substantially flat and even with a door sill. The floor mat is a one piece composite of a tufted carpet layer, a thermoplastic mid-layer and a non-slip substrate bottom layer. The floor mat has a flat base with raised walls near each of its outside edges which form a tray-like central area. At least one of the raised walls is double walled with a substantially horizontally extending floor engaging peripheral lip. Molding of the composite imparts a desired contoured shape which neatly fits the vehicle's floor compartment area without substantial folds or wrinkles. The tray-like central area of the floor mat catches debris. It is readily cleaned simply by removing the full mat from the vehicle.
Abstract:
A carpet is tufted with a two-part primary backing. The upper, or face, backing is a conventional woven or non-woven polypropylene, and the lower, or back, backing is a stronger, open weave fabric. The tufts of yarn are sewn through both parts of the primary backing, which holds the parts together, and causes some of the back stitches to protrude for better coating with adhesive. The resulting carpet may be fully back coated, and may have a secondary backing adhered thereto. The lower backing prevents elongation, stretching and shrinking of the carpet during manufacture and subsequent processing.
Abstract:
A carpet is constructed of a face yarn comprised principally of a bulked continuous filament carpet face yarn or a bulk staple carpet face yarn wherein the face yarn comprises principally a bundle of drawn and crimped bi-component filaments, and wherein each such filament consists essentially of an outer lengthwise sheath of a dyeable polymeric material surrounding a core of a different polymeric material, and wherein the two polymeric materials are not dyeable by the same method. A particularly advantageous filament structure comprises a nylon sheath surrounding a polyester core. The nylon sheath may be dyed or pigmented. For automotive and similar usage, a polyester sheath surrounding a core of, for example, polyethylene, may be preferred.
Abstract:
Disclosed is a textile damping material which has the structure of a flexible, three-dimensional, textile spacing structure (50) which is stable in respect of shape. The spacing structure (50) has an upper layer portion (7) and a lower layer portion (9) which are made up of single-thread or multi-thread yarn, wherein the two layer portions (7, 9) are spaced from each other and connected to each other by elastic pile threads (8).Also disclosed is an impact and water absorbing mat for motor vehicles and a tee-off golfing mat, each obtained by use of the textile damping material. The tee-off golfing mat has a damping layer (10).
Abstract:
A rental mat in which a pile yarn is tufted onto a base cloth and the total or a part of pile shape is a cut pile. The pile yarn is composed of one BCF nylon twist yarn and one or more nylon monofilament single yarns. The BCF nylon twist yarn and the nylon monofilament single yarns are tufted as one pile yarn under a state of being twisted each other, and are separated and isolated respectively from the twisted state at a part of the cut pile on a mat surface.
Abstract:
A tufted carpet comprises consecutively a primary backing, stitched with loops of yarn to form a tufted structure projecting outwardly from the primary backing, a polyolefin locking layer, a moisture barrier polyolefin layer, and a secondary backing comprising a woven polyolefin.
Abstract:
A carpet underlay comprising a fibrous nonwoven substrate composed of natural or synthetic fibers having in or on it a repellent finish which makes said substrate substantially imprevious to liquids, and a carpet having an underlay substantially impervious to liquids affixed to the carpet back rendering said carpet substantially impervious to liquids are disclosed.
Abstract:
A composite elastic layer, which has improved resistance to shear force and functions both as a cushioning material and as a sound proof material, is comprised of a loop pile tufted fabric, which is made from a backing fabric and a plurality of loop piles. An elastomer composition is applied to the pile stratum of the loop pile tufted fabric. The elastomer composition infiltrates into voids between fibers of the loop pile, and forms a solid skin on the fibers of the loop pile. The composite elastic layer reinforces the elastic property of the loop pile, and on the other hand, the fiber of the loop pile also reinforces the tensile strength, especially the resistance to tearing, of the solid skin.
Abstract:
A tufted fabric and yarn for use therein which is suitable for fabrication into a highly absorbent and quick drying bathroom rug. The fabric includes a primary backing material and yarn tufts secured in the backing material and forming a raised surface on one side of the backing material. Each of the tufts and the yarn for forming of such tufts includes hydrophilic microdenier filaments in an end of less than 500 denier for wicking and distributing moisture throughout the raised surface of the tufted fabric and hydrophobic tufting denier filaments in an end of more than 500 denier for providing resiliency, bulk and strength to the tufted fabric.
Abstract:
A yarn formed from a blend of nylon fibers is disclosed. The yarn exhibits improved bulk characteristics and, when utilized as pile yarn in carpet constructions, provides a carpet with improved appearance retention properties with respect to tuft endpoint definition and lack of matting.