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    LOCALIZED THICKENING OF A DECORATIVE SKIN
    31.
    发明申请
    LOCALIZED THICKENING OF A DECORATIVE SKIN 有权
    局部加重装饰性皮肤

    公开(公告)号：US20160052230A1

    公开(公告)日：2016-02-25

    申请号：US14466286

    申请日：2014-08-22

    Applicant: Faurecia Interior Systems, Inc.

    Inventor： William Filipp

    IPC: B32B5/06 ,  B32B3/26 ,  B32B38/00

    CPC classification number: B32B5/06 ,  B05D1/10 ,  B05D1/12 ,  B29C44/1257 ,  B29C44/145 ,  B29C44/146 ,  B29C51/08 ,  B29C51/266 ,  B29K2075/00 ,  B29L2031/3005 ,  B29L2031/3008 ,  B29L2031/3041 ,  B32B3/263 ,  B32B5/18 ,  B32B38/0012 ,  B32B38/12 ,  B32B2250/03 ,  B32B2255/26 ,  B32B2451/00 ,  B32B2605/003 ,  B60R13/02 ,  B60R13/0256 ,  B60R13/0262

    Abstract: A vehicle interior panel includes a decorative skin and a polymer coating provided to increase material thickness at a desired portion of the decorative skin The polymer coating may be formed by a thermal spraying process in which a polymeric material is heated and deposited along an inner side of the decorative skin The decorative skin may be thermoformed from a uniformly thick sheet of thermoplastic material so that it includes a reduced thickness portion after forming. The polymeric material can be deposited along the reduced thickness portion to form the polymer coating, thereby restoring integrity or providing enhanced integrity to the decorative skin to aid subsequent material processes such as sewing or foam backfilling.

    Abstract translation: 车辆内部面板包括装饰性皮肤和提供用于增加装饰性皮肤的期望部分处的材料厚度的聚合物涂层。聚合物涂层可以通过热喷涂方法形成，其中聚合物材料沿着内部侧被加热和沉积 装饰性皮肤装饰性皮肤可以由均匀厚的热塑性材料片材热成型，使得其在成型后包括减薄的厚度部分。 聚合物材料可以沿着减小的厚度部分沉积以形成聚合物涂层，从而恢复完整性或提供对装饰性皮肤的增强的完整性，以辅助随后的材料处理，例如缝合或泡沫回填。

    THERMAL SPRAY METHOD INTEGRATING SELECTED REMOVAL OF PARTICULATES
    32.
    发明申请
    THERMAL SPRAY METHOD INTEGRATING SELECTED REMOVAL OF PARTICULATES 审中-公开
    热喷涂方法集成选择性去除颗粒

    公开(公告)号：US20150086725A1

    公开(公告)日：2015-03-26

    申请号：US14560456

    申请日：2014-12-04

    Applicant: Progressive Surface, Inc.

    Inventor： Kent VanEvery

    IPC: B05B12/08 ,  B05D3/00 ,  B05B7/14 ,  B05B7/16 ,  B05D1/10

    CPC classification number: B05B12/082 ,  B05B7/149 ,  B05B7/166 ,  B05D1/10 ,  B05D3/002 ,  B08B3/026 ,  B08B5/02 ,  C23C4/134

    Abstract: A thermal spray system and method includes a hot gas generator with nozzle accelerating heated gas towards a substrate in the form of a gas column projecting onto the substrate surface as a spot. One or more feedstock injectors proximate the nozzle exit, directed towards the gas column, are connected to a feedstock source. The hot gas stream transfers heat and momentum to the feedstock, causing the feedstock particles to impact onto a substrate to form a coating. The system further comprises one or more liquid injectors proximate the nozzle exit, directed towards the axis, and connected to a source of liquid. The system controls the flow and velocity with which the liquid is injected, permitting control of the depth of penetration of the liquid into the gas column. The method selectively prevents suboptimal feedstock particulates from adhering to the substrate and provides for the in-situ removal of suboptimal deposits.

    Abstract translation: 热喷雾系统和方法包括热气体发生器，其具有将加热的气体朝向以基板表面作为点突出的气体柱形式的基板的加热气体。 靠近喷嘴出口的指向气柱的一个或多个原料喷射器连接到原料源。 热气流将热和动量传递到原料，导致原料颗粒撞击到基底上以形成涂层。 该系统还包括一个或多个液体喷射器，其靠近喷嘴出口，指向轴线并连接到液体源。 该系统控制注入液体的流速和流速，从而控制液体进入气柱的深度。 该方法选择性地防止次优原料颗粒粘附到基底上并提供原位去除次最佳沉积物。

    GAS/PLASMA SPRAY COATING
    35.
    发明申请
    GAS/PLASMA SPRAY COATING 审中-公开
    气体/等离子喷涂

    公开(公告)号：US20120225297A1

    公开(公告)日：2012-09-06

    申请号：US13365526

    申请日：2012-02-03

    Applicant: Mark P. Birka ,  Timothy F. O'Brien ,  Judson H. Whiteside

    Inventor： Mark P. Birka ,  Timothy F. O'Brien ,  Judson H. Whiteside

    IPC: B32B27/06 ,  B32B15/04 ,  B32B18/00 ,  B05D1/12 ,  B32B17/06

    CPC classification number: B05D1/10 ,  B05D7/02 ,  B05D2202/00 ,  C23C4/04 ,  C23C4/11 ,  C23C4/134 ,  Y10T428/31507

    Abstract: A plasma spray process used for coating surfaces of a variety of components made of a plastic substrate. Powder particles are injected into a plasma jet where they soften and then strike the surface at high velocity to produce a strongly adherent coating. The component or work piece the coating is being applied to remains cool because the plasma is localized at the plasma gun. The plasma spray process allows for the melting of glass particles, creating a transfer mechanism to the plastic substrate. Components having complex shapes can be coated, without the issues currently encountered in dip coating. The powder coating is applied via plasma spraying, as a protective layer, giving glass like surface properties to a component having complex molded or formed shapes.

    Abstract translation: 用于涂覆由塑料基材制成的各种部件的表面的等离子体喷涂工艺。 将粉末颗粒注入到等离子体射流中，在那里它们软化，然后高速冲击表面以产生强粘附的涂层。 由于等离子体位于等离子体枪处，因此施加涂层的部件或工件保持冷却。 等离子喷涂工艺允许玻璃颗粒熔化，从而产生一个转移机构到塑料基材上。 具有复杂形状的组分可以被涂覆，没有当前在浸涂中遇到的问题。 通过等离子体喷涂施加粉末涂料作为保护层，对具有复杂模制或成形形状的部件赋予玻璃样表面性质。

    Rotary plasma spray method and apparatus for applying a coating utilizing particle kinetics
    37.
    发明授权
    Rotary plasma spray method and apparatus for applying a coating utilizing particle kinetics 有权

    公开(公告)号：US06986471B1

    公开(公告)日：2006-01-17

    申请号：US10325006

    申请日：2002-12-19

    Applicant: Keith A Kowalsky ,  Daniel R Marantz

    Inventor： Keith A Kowalsky ,  Daniel R Marantz

    IPC: B05B1/24

    CPC classification number: B05B7/226 ,  B05B13/0636 ,  B05D1/007 ,  B05D1/10 ,  B05D7/222 ,  C23C4/134 ,  C23C24/04

    Abstract: A method of operation of a plasma torch and the plasma apparatus to produce a hot gas jet stream directed towards a workpiece to be coated by first injecting a cold high pressure carrier gas containing a powder material into a cold main high pressure gas flow and then directing this combined high pressure gas flow coaxially around a plasma exiting from an operating plasma generator and converging directly into the hot plasma effluent, thereby mixing with the hot plasma effluent to form a gas stream with a net temperature based on the enthalpy of the plasma stream and the temperature and volume of the cold high pressure converging gas, establishing a net temperature of the gas stream at a temperature such that the powdered material will not melt or soften, and projecting the powder particles at high velocity onto a workpiece surface. The improvement resides in mixing a cold high pressure carrier gas with powder material entrained in it, with a cold high pressure gas flow of gas prior to mixing this combined gas flow with the plasma effluent which is utilized to heat the combined gas flow to an elevated temperature limited to not exceeding the softening point or melting point of the powder material. The resulting hot high pressure gas flow is directed through a supersonic nozzle to accelerate this heated gas flow to supersonic velocities, thereby providing sufficient velocity to the particles striking the workpiece to achieve a kinetic energy transformation into elastic deformation of the particles as they impact the onto the workpiece surface and forming a dense, tightly adhering cohesive coating. Preferably the powder material is of metals, alloys, polymers and mixtures thereof or with semiconductors or ceramics and the powder material is preferably of a particle size range exceeding 50 microns. The system also includes a rotating member for coating concave surfaces and internal bores or other such devices which can be better coated using rotation.

    Method for color matching using powder coatings
    38.
    发明授权
    Method for color matching using powder coatings 失效

    公开(公告)号：US06984420B2

    公开(公告)日：2006-01-10

    申请号：US10367941

    申请日：2003-02-19

    Applicant: Shoichi Suzuki ,  Yukiya Sato ,  Kazuhiko Nakayama

    Inventor： Shoichi Suzuki ,  Yukiya Sato ,  Kazuhiko Nakayama

    IPC: B05D1/12

    CPC classification number: B05D5/06 ,  B05D1/10 ,  B05D1/12 ,  B05D1/24

    Abstract: A method for color matching using a combination of two or more powder coatings having different colors from each other to give a target color, wherein lightness, blending weight ratio and volume-average particle size of the powder coatings to be combined satisfy the following formula (I): ∑ i = 1 N ⁢ ⁢  L 0 - L i  × W i × D i ≦ 1 ⁢ ⁢ 9 ⁢ ⁢ 0 ( I ) and a method for preparing a coating film comprising applying powder coatings combined by the above method to a substrate. According to this method, since a coating film having homogeneous color with low mottling is obtained from two or more powder coatings having different colors from each other, the method can be used as a simplified process for color matching using the powder coatings requiring only a few primary color powder coatings to be furnished.

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