Abstract:
The disclosure relates to a rotary kiln catalytically enhanced oxy-fuel gasification and oxy-fuel combustion system—power plant including an air separation unit arranged to separate oxygen from air and produce a stream of substantially pure liquid oxygen; rotary kiln gasifiers to convert municipal solid waste, biomass, alternate wastes, coal, or hydrocarbon fuels into a synthesis gas in the presence of oxygen, carbon dioxide, high temperature steam and lime catalysts; an oxy-fuel fired boiler arranged to combust synthesis gas, in the presence of substantially pure oxygen gas, to produce an exhaust gas comprised of water and carbon dioxide; and a carbon dioxide removal unit arranged to recover carbon dioxide gas from the exhaust gas, recycle a portion of the recovered carbon dioxide gas for use in the rotary kiln gasifier, and liquefy the remainder of the recovered carbon dioxide gas for removal from the plant. In this new plant, the carbon dioxide removal unit is thermally integrated with the air separation unit or alternately the liquid oxygen storage and supply system by directing a stream of liquid oxygen to the carbon dioxide removal unit to liquefy the recovered carbon dioxide gas, the liquid oxygen thereby evaporating and forming cold oxygen gas which is heated prior to consumption in the rotary kiln and oxy-fuel fired boiler.
Abstract:
A pyrolysis waste-to-energy conversion system has a muffle furnace housing a rotating retort drum within the furnace and having an inlet sleeve and an outlet sleeve extending through inlet and outlet ends of the muffle furnace. A rotating retort drum drive applies rotary drive to the inlet rotating retort drum sleeves and an in-feed auger is within a tube within the inlet sleeve. An out-feed auger is within a tube within the outlet sleeve and arranged to deliver char and pyrolysis syngas to a char processing system and a syngas processing system. The inlet sleeve and said outlet sleeve are arranged to provide a gas seal to prevent air ingress or syngas egress to and from the rotating retort drum. A gas cleaning system has a cracking tower arranged to retain inlet gas at an elevated temperature for a residence time, and a gas quench and scrubber system.
Abstract:
Methods apparatus for producing fuel and power from the reformation of organic waste. Various embodiments include the use of steam to produce syngas in a Fischer-Tropsch reaction, followed by conversion of that syngas product to hydrogen. Some embodiments include the use of a heated auger both to heat the organic waste and further to cool the syngas.
Abstract:
According to this invention there is provided a method of processing material such as organically coated waste and organic materials including biomass, industrial waste, municipal solid waste and sludge, the method comprising: attaching a material container cartridge containing material to be processed to a processing chamber; heating the material in a reduced oxygen atmosphere in the processing chamber to produce gas; channeling the gas from the processing chamber to a treatment chamber in which they are heated to destroy any VOC's therein; recirculating gas from the treatment chamber back into the processing chamber; and in a first mode of operation modifying the moisture content of the gas recirculating from the treatment chamber to the processing chamber by passing it through a second material container cartridge containing material to be processed.
Abstract:
A rotating air distributor for rotary reactors such as rotary kilns for the gasification of biomass and other carbonaceous materials for efficient mixing and maximum conversion of solid biomass and other carbonaceous materials into synthesis fuel gas is disclosed. The invention includes a gas distribution port comprises of one main supply from which several discharge nozzles emerge at different angles and at different locations along the length of the reactor to provide distribution of gas throughout the intended length of the reactor. The discharge of gas from the gas distribution port is adjusted by the variable position of a plug inside the port that can be adjusted during the operation of the kiln to achieve optimum gas-solid interaction along the length of the reactor. The rotating action of the gas distribution port also facilitates and eases the passage of reacted biomass solid and other carbonaceous material residue through the reactor.
Abstract:
Batch mode supply of feedstock in non-combustive gasification systems and methods are described. In accordance with an aspect, a feedstock material is injected into a vessel at atmospheric pressure, atmosphere from the feedstock material in the vessel is purged, the purging includes evacuating the vessel, and in response to the pressure level in the vessel being below a predetermined value, injecting synthesis gas generated in a non-combustive gasification system, the vessel is pressurized to a reference pressure greater than an operating pressure of a gasification chamber, a portion of the feedstock material is supplied to an accumulation chamber, further feedstock material is injected into the gasification chamber, and atmospheric pressure in the collection vessel is recovered.
Abstract:
Pyrolysis and gasification systems and methods are disclosed herein. In accordance with an embodiment, a feedstock hopper receives a carbonaceous feedstock that transitions into a tapered pyrolysis drum. The tapered pyrolysis drum rotates about an axis and drives off carbon based volatiles contained in the carbonaceous feedstock received from the feedstock hopper.
Abstract:
An appliance is provided having a waste receptor module and an energy generation module for converting household waste into energy. The receptor module has a rotary drum with an opening for receiving the household waste and a steam reforming means for converting the waste into synthesis gas. A swing arm is attached adjacent to the opening in the rotary drum and a sealing door is mounted on the swing arm for sealing the opening when the waste receptor module is in operation. An outer door is used to cover the sealing door. The steam reforming means includes a tube mounted within the rotary drum for receiving the volatilized organic waste and an internal heater for heating the organic waste to temperatures to convert the waste into the synthesis gas. The energy generation module has an inlet in fluid communication with the waste receptor module for receiving the synthesis gas and a fuel cell for converting the synthesis gas into electrical energy.
Abstract:
The present invention provides a coal gasification system with an integrated control subsystem. The system generally comprises, in various combinations, a gasification reactor vessel (or converter) having one or more processing zones and one or more plasma heat sources, a solid residue handling subsystem, a gas quality conditioning subsystem, as well as an integrated control subsystem for managing the overall energetics of the conversion of coal to energy and maintaining all aspects of the gasification processes at an optimal set point The gasification system may also optionally comprise a heat recovery subsystem and/or a product gas regulating subsystem.