Abstract:
The invention relates to a method for bonding a thermoplastic polymer to a thermosetting polymer component, the thermoplastic polymer having a melting temperature that exceeds the curing temperature of the thermosetting polymer. The method comprises the steps of providing a cured thermosetting polymer component comprising an implant of a thermoplastic polymer at least at the part of the thermosetting polymer component to be bonded, locating a thermoplastic polymer in contact with at least the part to be bonded, heating the assembly to the melting temperature of the thermoplastic polymer, whereby the thermoplastic polymer of the implant melts and fuses with the thermoplastic polymer, and cooling the assembly. The thermoplastic polymer has a melting temperature that exceeds the curing temperature of the thermosetting polymer, and the implant is designed such that heating above the maximum operating temperature of the thermosetting polymer at the interface of the implant with the thermosetting polymer component is avoided during the bonding step.
Abstract:
A composite strip and a method of manufacturing a pre-cured composite strip. A pre-cured composite strip having a thermoset resin may be placed on a surface of a portion of a composite component where a caul plate seam may be expected. Caul plates may be placed on the composite component after placing the pre-cured composite strip to form the caul plate seam. The composite component may be cured after placing the caul plates on the composite component.
Abstract:
A composite structure is fabricated by staging at least a portion of an uncured, first composite component. The first composite component is assembled with a second composite component, and the staged portion of the first composite component is cocured with the second composite component.
Abstract:
A composite structure is fabricated by staging at least a portion of an uncured, first composite component. The first composite component is assembled with a second composite component, and the staged portion of the first composite component is cocured with the second composite component.
Abstract:
The invention relates to a method for bonding a thermoplastic polymer to a thermosetting polymer component, the thermoplastic polymer having a melting temperature that exceeds the curing temperature of the thermosetting polymer. The method comprises the steps of providing a cured thermosetting polymer component comprising an implant of a thermoplastic polymer at least at the part of the thermosetting polymer component to be bonded, locating a thermoplastic polymer in contact with at least the part to be bonded, heating the assembly to the melting temperature of the thermoplastic polymer, whereby the thermoplastic polymer of the implant melts and fuses with the thermoplastic polymer, and cooling the assembly. The thermoplastic polymer has a melting temperature that exceeds the curing temperature of the thermosetting polymer, and the implant is designed such that heating above the maximum operating temperature of the thermosetting polymer at the interface of the implant with the thermosetting polymer component is avoided during the bonding step.
Abstract:
The invention relates to a method for joining precured stringers to at least one structural component of an aircraft or spacecraft, including depositing covering vacuum films in advance at least on a predetermined region of each of the stringers to be joined, placing the stringers onto the at least one structural component, depositing and pressing respective vacuum film strips such that each strip is attached to a pair of stringers and present between the pair of stringers with the use of vacuum sealing in such a manner that a continuous vacuum arrangement, including the covering vacuum films and the vacuum film strips, is formed, and pressurized joining of the stringers to the at least one structural component by the continuous vacuum arrangement formed.
Abstract:
A composite structure is fabricated by staging at least a portion of an uncured, first composite component. The first composite component is assembled with a second composite component, and the staged portion of the first composite component is cocured with the second composite component.
Abstract:
A method of making a composite blade that is attachable to a rotating shaft using a conventional metal blade attachment. A blade is formed from a composite material with a blade root at one end thereof. A metallic member having an external shape conforming to a conventional metal blade root is shaped with an interior cavity having an opening for receipt of the blade root. Before the composite material is fully cured, a bladder is formed into or is inserted into an end of the blade root and inflated, thereby forcing the composite material into intimate contact with the interior cavity of the metallic member, thereby ensuring a fret-free interface upon final curing of the composite material. The interior cavity of the metallic member may be shaped or surfaced to improve the load carrying capability there between.
Abstract:
A laminate comprising a pair of thermoplastic resin members having fluctuation of clearance between the adhesion surfaces thereof, and a thermoplastic material foam layer which adheres the pair of the thermoplastic resin members. This laminate is formed from thermoplastic resin as a whole and can absorb the fluctuation of clearance between the members, and the thermoplastic resin members are firmly adhered with the thermoplastic material foam layer.
Abstract:
A process for coating flexible belt seams including providing a flexible belt having an outwardly facing surface and a welded seam, forming a smooth liquid coating on the welded seam, the liquid coating comprising a film forming polymer and a fugitive liquid carrier in which the belt surface is substantially insoluble, and removing the fugitive liquid carrier to form a smooth solid coating on the seam.