COATING METHOD AND COATED ARTICLE
    1.
    发明申请
    COATING METHOD AND COATED ARTICLE 审中-公开
    涂层方法和涂层文章

    公开(公告)号:US20150308275A1

    公开(公告)日:2015-10-29

    申请号:US14264170

    申请日:2014-04-29

    CPC classification number: F01D5/288 B05D1/36 B05D3/12 C23C30/00

    Abstract: A coating method and a coated article are disclosed. Forming a coating includes providing a substrate having a substrate surface, forming on the substrate surface at least one bond coating layer defining a bond coating surface, and forming on the bond coating surface at least one oxide coating layer defining an oxide coating surface. A coated article includes a substrate having the coating formed thereupon. The oxide coating layer is more resistive to increasing the oxide coating surface roughness (Ra) than either the bond coating layer is resistive to increasing the bond coating surface roughness (Ra) or the substrate is resistive to increasing the substrate surface roughness (Ra).

    Abstract translation: 公开了涂布方法和涂布制品。 形成涂层包括提供具有基底表面的基底,在基底表面上形成限定结合涂层表面的至少一个粘合涂层,以及在粘结涂层表面上形成限定氧化物涂层表面的至少一个氧化物涂层。 涂布制品包括其上形成有涂层的基材。 氧化物涂层比增加结合涂层表面粗糙度(Ra)的粘结涂层的阻力要大于增加氧化物涂层表面粗糙度(Ra),或者衬底阻碍增加衬底表面粗糙度(Ra)。

    COATED ARTICLE AND METHOD FOR PRODUCING COATING
    2.
    发明申请
    COATED ARTICLE AND METHOD FOR PRODUCING COATING 审中-公开
    涂层制品及其制造方法

    公开(公告)号:US20160115797A1

    公开(公告)日:2016-04-28

    申请号:US14524381

    申请日:2014-10-27

    Abstract: A coated article and a method for producing a coating are disclosed. The method for producing a coating includes providing an iron-based alloy substrate, and depositing a protective coating over a surface of the iron-based alloy substrate. The protective coating includes a cobalt-chromium-based coating material having at least one anodic element distributed therein. The at least one anodic element being anodic to the iron-based alloy substrate. Another method for producing a coating includes providing an iron-based alloy substrate, depositing an underlayer including at least one anodic element over a surface of the iron-based alloy substrate, and depositing a top coat including a cobalt-chromium-based coating material over the underlayer. The at least one anodic element being anodic to the iron-based alloy substrate. The coated article includes a protective coating having at least one anodic element distributed therein deposited over a surface of an iron-based alloy substrate.

    Abstract translation: 公开了涂覆制品和涂层的制造方法。 制造涂层的方法包括提供铁基合金基材,并在铁基合金基材的表面上沉积保护涂层。 保护涂层包括其中分布有至少一个阳极元素的钴铬基涂层材料。 所述至少一个阳极元件对于所述铁基合金基底是阳极的。 制造涂层的另一种方法包括提供铁基合金基材,在铁基合金基材的表面上沉积包括至少一个阳极元素的底层,以及沉积包含钴 - 铬基涂层材料的顶涂层 底层。 所述至少一个阳极元件对于所述铁基合金基底是阳极的。 涂覆制品包括其中分布有至少一个阳极元件的保护涂层,其沉积在铁基合金基底的表面上。

    NOVEL ARCHITECTURES FOR ULTRA LOW THERMAL CONDUCTIVITY THERMAL BARRIER COATINGS WITH IMPROVED EROSION AND IMPACT PROPERTIES
    3.
    发明申请
    NOVEL ARCHITECTURES FOR ULTRA LOW THERMAL CONDUCTIVITY THERMAL BARRIER COATINGS WITH IMPROVED EROSION AND IMPACT PROPERTIES 审中-公开
    具有改进的腐蚀和冲击特性的超低导热性热障涂层的新型结构

    公开(公告)号:US20150233256A1

    公开(公告)日:2015-08-20

    申请号:US13741848

    申请日:2013-01-15

    Abstract: A thermal barrier coating system for metal components in a gas turbine engine having an ultra low thermal conductivity and high erosion resistance, comprising an oxidation-resistant bond coat formed from an aluminum rich material such as MCrAlY and a thermal insulating ceramic layer over the bond coat comprising a zirconium or hafnium oxide lattice structure (ZrO2 or HfO2) and an oxide stabilizer compound comprising one or more of the compounds ytterbium oxide (Yb2O3), yttria oxide (Y2O3), hafnium oxide (HfO2), lanthanum Oxide (La2O3), tantalum oxide (Ta2O5) or zirconium oxide (ZrO2). The invention includes a new method of forming the ceramic-based thermal barrier coatings using a liquid-based suspension containing microparticles comprised of at least one of the above compounds ranging in size between about 0.1 and 5 microns. The coatings form a tortuous path of ceramic interfaces that increase the coating toughness while preserving the ultra low thermal conductivity.

    Abstract translation: 一种用于具有超低热导率和高耐侵蚀性的燃气轮机中的金属部件的隔热涂层系统,包括由富铝材料如MCrAlY形成的抗氧化粘合涂层和粘结涂层上的绝热陶瓷层 包括锆或铪氧化物晶格结构(ZrO 2或HfO 2)和包含一种或多种化合物氧化镱(Yb 2 O 3),氧化钇(Y 2 O 3),氧化铪(HfO 2),氧化镧(La 2 O 3),钽 氧化物(Ta2O5)或氧化锆(ZrO2)。 本发明包括使用包含由至少一种上述化合物构成的微粒的液体基悬浮液形成陶瓷基热障涂层的新方法,其尺寸范围为约0.1至5微米。 涂层形成陶瓷界面的曲折路径,从而提高涂层韧性,同时保持超低热导率。

    CORROSION SENSOR, CORROSION MONITORING SYSTEM, AND METHOD OF QUANTIFYING CORROSION

    公开(公告)号:US20170322143A1

    公开(公告)日:2017-11-09

    申请号:US15149276

    申请日:2016-05-09

    CPC classification number: G01N17/006 G01N17/04

    Abstract: A corrosion monitoring system includes at least one corrosion sensor. The corrosion sensor includes a metallic plug having at least one opening, at least one ceramic sheath in the opening of the metallic plug, and a plurality of probes. Each probe has a central portion with a predetermined cross sectional area extending from the metallic plug. The ceramic sheath electrically isolates each first end and each second end of the probes from the metallic plug and the other first ends and second ends. The probes are sized to provide a distribution of predetermined cross sectional areas of the central portions. The corrosion monitoring system also includes a resistance meter measuring an ohmic resistance for at least one of the probes and a computer determining a corrosion rate by correlating a rate of change of the ohmic resistance to the corrosion rate of the probe.

    COATING, COATING SYSTEM, AND COATING METHOD
    7.
    发明申请
    COATING, COATING SYSTEM, AND COATING METHOD 有权
    涂料,涂料体系和涂料方法

    公开(公告)号:US20160102212A1

    公开(公告)日:2016-04-14

    申请号:US14509566

    申请日:2014-10-08

    Abstract: A coating, a coating system, and a coating method are provided. The coating includes between about 0.25-35% filler particles embedded in a chrome phosphate binder matrix comprising a balance of the coating by volume. The filler particles have a size in the range from nanosize to six microns with an aspect ratio of from 1:1 to 3:1, and include up to 100% by weight lubricious particles with a balance hard particles. The lubricious particles are selected from the group consisting of boron nitride (BN), titanium nitride (TiN), titanium oxide (TiO2), zinc (Zn), tin (Sn), oxides of zinc and tin, and combinations thereof. The hard particles are selected from the group consisting of chromium carbide (CrC), tungsten carbide (WC), silicon (Si), aluminum (Al), oxides or nitrides of silicon and aluminum, and combinations thereof. A green slurry coating includes an evaporable solvent mixed with the filler particles and chrome phosphate binder matrix.

    Abstract translation: 提供涂料,涂料体系和涂布方法。 该涂层包括约0.25-35%的填充在磷酸铬粘合剂基质中的填料颗粒,其包含涂料的体积平衡值。 填料颗粒的尺寸范围为纳米尺寸至6微米,纵横比为1:1至3:1,并且包含高达100重量%的具有平衡硬颗粒的润滑颗粒。 光滑颗粒选自氮化硼(BN),氮化钛(TiN),氧化钛(TiO2),锌(Zn),锡(Sn),锌和锡的氧化物及其组合。 硬质颗粒选自碳化铬(CrC),碳化钨(WC),硅(Si),铝(Al),硅和铝的氧化物或氮化物及其组合。 绿色浆料涂料包括与填料颗粒和磷酸铬粘合剂基质混合的可蒸发溶剂。

    COATED ARTICLE AND METHOD FOR PRODUCING COATING
    9.
    发明申请
    COATED ARTICLE AND METHOD FOR PRODUCING COATING 审中-公开
    涂层制品及其制造方法

    公开(公告)号:US20150247413A1

    公开(公告)日:2015-09-03

    申请号:US14193241

    申请日:2014-02-28

    Abstract: A coated article and a method for producing a coating are disclosed. Producing the coating includes providing a substrate defining a substrate surface having a substrate erosion resistance and applying a matrix and ceramic particles to the substrate surface. The matrix includes an anodic material having an anodic erosion resistance. The ceramic particles include a first ceramic having a first ceramic erosion resistance and a second ceramic having a second ceramic erosion resistance. The first ceramic erosion resistance is greater than the second ceramic erosion resistance, greater than the anodic erosion resistance, and greater than the substrate erosion resistance. The second ceramic interacts inchoately with the anodic material during the applying to form modified ceramic particles and modified anodic material formations. The modified ceramic particles are capable of forming a passive oxide film. The coated article includes the substrate and the coating on the substrate surface.

    Abstract translation: 公开了涂覆制品和涂层的制造方法。 制造涂层包括提供限定具有基材耐蚀性的基材表面的基材,并将基质和陶瓷颗粒施加​​到基材表面。 该基质包括具有阳极侵蚀性的阳极材料。 陶瓷颗粒包括具有第一耐陶瓷侵蚀性的第一陶瓷和具有第二耐陶瓷侵蚀性的第二陶瓷。 第一陶瓷耐冲蚀性大于第二陶瓷耐冲蚀性,大于耐阳极侵蚀性,并大于基材耐腐蚀性。 第二陶瓷在施加期间与阳极材料相互作用以形成改性的陶瓷颗粒和改性的阳极材料结构。 改性陶瓷颗粒能够形成被动氧化膜。 涂覆制品包括基材和基材表面上的涂层。

    CALCIUM-MAGNESIUM-ALUMINOSILICATE RESISTANT COATING AND PROCESS OF FORMING A CALCIUM-MAGNESIUM-ALUMINOSILICATE RESISTANT COATING
    10.
    发明申请
    CALCIUM-MAGNESIUM-ALUMINOSILICATE RESISTANT COATING AND PROCESS OF FORMING A CALCIUM-MAGNESIUM-ALUMINOSILICATE RESISTANT COATING 有权
    钙镁镁耐腐蚀涂层及其形成钙镁耐腐蚀涂层的工艺

    公开(公告)号:US20140272467A1

    公开(公告)日:2014-09-18

    申请号:US13801547

    申请日:2013-03-13

    CPC classification number: F01D25/08 C23C28/042 F01D5/288 F01D25/005

    Abstract: A process of forming a calcium-magnesium-aluminosilicate (CMAS) penetration resistant coating, and a CMAS penetration resistant coating are disclosed. The process includes providing a thermal barrier coating having a dopant, and exposing the thermal barrier coating to calcium-magnesium-aluminosilicate and gas turbine operating conditions. The exposing forming a calcium-magnesium-aluminosilicate penetration resistant layer. The coating includes a thermal barrier coating composition comprising a dopant selected from the group consisting of rare earth elements, non-rare earth element solutes, and combinations thereof. Additional or alternatively, the coating includes a thermal barrier coating and an impermeable barrier layer or a washable sacrificial layer positioned on an outer surface of the thermal barrier coating.

    Abstract translation: 公开了一种形成钙 - 镁 - 硅铝酸盐(CMAS)渗透性涂层和CMAS渗透涂层的方法。 该方法包括提供具有掺杂剂的热障涂层,并将热障涂层暴露于钙 - 镁 - 硅铝酸盐和燃气轮机的操作条件。 暴露形成钙镁镁硅酸盐防渗层。 该涂层包括一种热障涂层组合物,其包含选自稀土元素,非稀土元素溶质及其组合的掺杂剂。 附加或替代地,涂层包括热障涂层和定位在热障涂层的外表面上的不可渗透阻挡层或可洗涤的牺牲层。

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