Method of manufacturing FinFET with reduced parasitic capacitance and FinFET structure formed thereby

    公开(公告)号:US10811409B2

    公开(公告)日:2020-10-20

    申请号:US16161620

    申请日:2018-10-16

    Abstract: Methods of manufacturing FinFETs including providing a precursor FinFET structure having a substrate with fins thereon, S/D junctions on fin tops, an STI layer on the substrate and between fins, a conformal first dielectric layer on the STI layer and S/D junctions, and a second dielectric layer on the first dielectric layer; forming a conformal third dielectric layer on the second dielectric layer and surfaces of the first dielectric layer located above the second dielectric layer; forming a fourth dielectric layer on the third dielectric layer such that third dielectric layer located between adjacent fins is exposed and such that third dielectric layer located above the adjacent fins is exposed; removing the exposed third dielectric layer and the first dielectric layer located thereunder, thereby exposing the S/D junctions; and forming a metal contact on the exposed S/D junctions and the exposed portion of the third dielectric layer between adjacent fins.

    FINFET WITH HIGH-K SPACER AND SELF-ALIGNED CONTACT CAPPING LAYER

    公开(公告)号:US20190259619A1

    公开(公告)日:2019-08-22

    申请号:US15902098

    申请日:2018-02-22

    Abstract: In the manufacture of a FinFET device, an isolation architecture is provided between gate and source/drain contact locations. The isolation architecture may include a low-k spacer layer and a contact etch stop layer. The isolation architecture further includes a high-k, etch-selective layer that is adapted to resist degradation during an etch to open the source/drain contact locations. The high-k layer, in conjunction with a self-aligned contact (SAC) capping layer disposed over the gate, forms an improved isolation structure that inhibits short circuits or parasitic capacitance between the gate and source/drain contacts.

    FinFET with high-k spacer and self-aligned contact capping layer

    公开(公告)号:US10734233B2

    公开(公告)日:2020-08-04

    申请号:US15902098

    申请日:2018-02-22

    Abstract: In the manufacture of a FinFET device, an isolation architecture is provided between gate and source/drain contact locations. The isolation architecture may include a low-k spacer layer and a contact etch stop layer. The isolation architecture further includes a high-k, etch-selective layer that is adapted to resist degradation during an etch to open the source/drain contact locations. The high-k layer, in conjunction with a self-aligned contact (SAC) capping layer disposed over the gate, forms an improved isolation structure that inhibits short circuits or parasitic capacitance between the gate and source/drain contacts.

    Methods for chamfering work function material layers in gate cavities having varying widths

    公开(公告)号:US10600876B2

    公开(公告)日:2020-03-24

    申请号:US15974037

    申请日:2018-05-08

    Abstract: A method includes forming a first cavity having a first width and a second cavity having a second width greater than the first width in a dielectric material, forming a first conformal layer in the first and second cavities, forming spacers in the first and second cavities, the spacers covering a first portion of the first conformal layer positioned on sidewalls of the first and second cavities and exposing a second portion of the first conformal layer positioned on the sidewalls of the first and second cavities, forming a material layer in the first and second cavities to cover bottom portions of the first conformal layer, performing a first etch process to remove the second portion of the first conformal layer positioned on the sidewalls of the first and second cavities, removing the spacers and the material layer, and forming a fill material in the first and second cavities.

    Using source/drain contact cap during gate cut

    公开(公告)号:US10522538B1

    公开(公告)日:2019-12-31

    申请号:US16032108

    申请日:2018-07-11

    Abstract: Parallel fins are formed (in a first orientation), and source/drain structures are formed in or on the fins, where channel regions of the fins are between the source/drain structures. Parallel gate structures are formed to intersect the fins (in a second orientation perpendicular to the first orientation), source/drain contacts are formed on source/drain structures that are on opposite sides of the gate structures, and caps are formed on the source/drain contacts. After forming the caps, a gate cut structure is formed interrupting the portion of the gate structure that extends between adjacent fins. The upper portion of the gate cut structure includes extensions, where a first extension extends into one of the caps on a first side of the gate cut structure, and a second extension extends into the inter-gate insulator on a second side of the gate cut structure.

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