Abstract:
The invention concerns a method for manufacturing a steel component (6, 11) comprising a first steel part (7) and a second steel part (8), the first (7) and second (8) steel part having a carbon content up to 1.5 weight percent, The method is comprising: Heating (1), at least partly, the first steel part (7), and at least partly, the second steel part (8), to above the alpha/gamma transformation temperature, and joining (2) the first steel part (7) and the second steel part (8) by welding, the welding taking place at a temperature above the alpha/gamma transformation temperature, and cooling (3) such that hardening effects are avoided. The invention further concerns weld seams (9), welded steel components (6, 11), and bearing components (11, 15, 20, 22, 26, 27, 31).
Abstract:
The invention concerns a method for manufacturing a steel component (6, 11) comprising a first steel part (7) and a second steel part (8), the first (7) and second (8) steel part having a carbon content up to 1.5 weight percent, The method is comprising: Heating (1), at least partly, the first steel part (7), and at least partly, the second steel part (8), to above the alpha/gamma transformation temperature, and joining (2) the first steel part (7) and the second steel part (8) by welding, the welding taking place at a temperature above the alpha/gamma transformation temperature, and cooling (3) such that hardening effects are avoided. The invention further concerns weld seams (9), welded steel components (6, 11), and bearing components (11, 15, 20, 22, 26, 27, 31).
Abstract:
The invention relates to a flanged bearing ring produced from a high carbon steel profile bar comprising at least one flash butt welded joint, where the bearing ring is provided with an inner peripheral surface and an outer peripheral surface and where one peripheral surface comprises a raceway for rolling elements, where the bearing ring further comprises a flange adapted for fixing the bearing ring to a mechanical member, where the flange protrudes from the bearing ring in a substantially radial direction. The invention further relates to a method for producing such a homogenous flanged bearing ring from a straight profile bar. The advantage of the invention is that a homogenous flanged bearing ring is obtained in a simple and cost-effective way.
Abstract:
A method for manufacturing a component from steel, which comprises the step of flash butt welding the component. The steel has a reduction ratio of greater than 5:1.
Abstract:
A bearing ring (160, 260, 310, 410) exhibiting an inner (155, 255) and an outer (140, 240) periphery, also exhibiting a raceway (121, 221) for rolling elements on one of said peripheries, the bearing ring exhibiting a gear structure (131-138, 231-238) on one of said peripheries, as well as exhibiting at least one welding joint (151, 251). The welding joint has been formed by flash butt welding. Preferably, the gear structure (131-138, 231-238) and/or the raceway (121, 221) have been formed by rolling, machining or a combination thereof.
Abstract:
The invention relates to a bearing ring produced from a straight profile bar that is bent to an annular shape and where the bearing ring is joined in a flash butt welding process, and where the bearing ring further comprises an additional component enclosed within the bearing ring material. The invention further relates to a method for producing such a bearing ring from a straight profile bar. The advantage of the invention is to obtain a bearing ring with completely enclosed additional component in a simple and cost-effective way.
Abstract:
A welded hollow gear ring (160, 260, 360, 460, 560) with an outer (140, 240, 340) and an inner (155, 255, 355) periphery, which exhibits a gear structure (131-138, 231-238, 331-338, 331′-338′) on at least one periphery, as well as exhibiting at least one welding joint (151, 251, 351, 451, 551) which has been formed by flash butt welding. The gear structure is formed by rolling, machining, or by a combination of machining and rolling. The gear structure can comprise cogs or helical gears.
Abstract:
A bearing ring (160, 260, 310, 410) exhibiting an inner (155, 255) and an outer (140, 240) periphery, also exhibiting a raceway (121, 221) for rolling elements on one of said peripheries, the bearing ring exhibiting a gear structure (131-138, 231-238) on one of said peripheries, as well as exhibiting at least one welding joint (151, 251). The welding joint has been formed by flash butt welding. Preferably, the gear structure (131-138, 231-238) and/or the raceway (121, 221) have been formed by rolling, machining or a combination thereof.
Abstract:
Method for manufacturing a bearing ring (14, 34, 36) from at least one steel bar (12) having ends. The method comprises the steps of forming said at least one steel bar (12) into at least one ring segment and flash butt welding the ends (12a, 12b) of said at least one ring segment to make a ring. The method also comprises the step of carburizing at least part (C) of a surface (12c, 12d) of said at least one steel bar (12) which is adjacent to said surface (12a, 12b) that is to be flash butt welded prior to said flash butt welding.
Abstract:
The invention refers to a process for forming a steel component, incorporating the steps of—providing a blank having substantially the volume of the component to be formed,—heating the blank to a semi solid state with a specific liquid fraction,—forming the blank with a forging technique to a component of near net shape dimensions,—subjecting the formed, near net shape component, to a normalization combined with a hardening,—subjecting the normalized and hardened near net shape component to machining to give the component net shape.