STRUCTURES AND METHODS FOR SOURCE-DOWN VERTICAL SEMICONDUCTOR DEVICE

    公开(公告)号:US20240395925A1

    公开(公告)日:2024-11-28

    申请号:US18796083

    申请日:2024-08-06

    Inventor: Gordon M. GRIVNA

    Abstract: A semiconductor device includes a region of semiconductor material having a first side and a second side opposite to the first side. Active device structures are adjacent to the first side, the active device structures comprising source regions and gate electrodes. A first gate conductor is at the first side electrically connected to the gate electrodes, a drain region is at the second side, a second gate conductor is at the second side, and through-semiconductor vias extending from the first side towards the side and electrically connecting the first gate electrode to the second gate electrode. A source electrode is at the first side electrically connected to the source regions, and a drain electrode is at the second side electrically connected to the drain region. The through-semiconductor vias are electrically isolated from the source regions and the drain region. The structure provides a gate/drain up with a source-down configuration.

    PLASMA-SINGULATED, CONTAMINANT-REDUCED SEMICONDUCTOR DIE

    公开(公告)号:US20240055298A1

    公开(公告)日:2024-02-15

    申请号:US18490923

    申请日:2023-10-20

    CPC classification number: H01L21/78 H01L21/67069 H01L21/3065 H01L23/564

    Abstract: Described implementations include a contaminant-free plasma singulation process, in which residues of materials used during plasma singulation are fully removed from sidewalls of a resulting semiconductor die, without damaging the semiconductor die. From such a contaminant-free plasma singulation process, a semiconductor die may be manufactured. The semiconductor die may include a first plurality of sidewall recesses formed in a sidewall of a substrate of the semiconductor die between a first surface and a second surface of the substrate, each having at most a first depth, as well as a second plurality of sidewall recesses formed in the sidewall of the substrate and disposed between the first plurality of sidewall recesses and the second surface, each having at least a second depth that is greater than the first depth.

    PROCESS OF FORMING AN ELECTRONIC DEVICE INCLUDING A POLYMER SUPPORT LAYER

    公开(公告)号:US20220277999A1

    公开(公告)日:2022-09-01

    申请号:US17663863

    申请日:2022-05-18

    Inventor: Gordon M. GRIVNA

    Abstract: A process can be used to allow processing of thin layers of a workpiece including dies. The workpiece can include a base substrate and a plurality of layers overlying the base substrate. The process can include forming a polymer support layer over the plurality of layers; thinning or removing the base substrate within a component region of the workpiece, wherein the component region includes an electronic device; and singulating the workpiece into a plurality of dies after thinning or removing the base substrate. In another aspect, an electronic device can be formed using such process. In an embodiment, the workpiece may have a size corresponding to a semiconductor wafer to allow wafer-level, as opposed to die-level, processing.

    SEMICONDUCTOR DEVICE AND METHOD FOR SUPPORTING ULTRA-THIN SEMICONDUCTOR DIE

    公开(公告)号:US20200258739A1

    公开(公告)日:2020-08-13

    申请号:US16861615

    申请日:2020-04-29

    Abstract: A first semiconductor substrate contains a first semiconductor material, such as silicon. A second semiconductor substrate containing a second semiconductor material, such as gallium nitride or aluminum gallium nitride, is formed on the first semiconductor substrate. The first semiconductor substrate and second semiconductor substrate are singulated to provide a semiconductor die including a portion of the second semiconductor material supported by a portion of the first semiconductor material. The semiconductor die is disposed over a die attach area of an interconnect structure. The interconnect structure has a conductive layer and optional active region. An underfill material is deposited between the semiconductor die and die attach area of the interconnect structure. The first semiconductor material is removed from the semiconductor die and the interconnect structure is singulated to separate the semiconductor die. The first semiconductor material can be removed post interconnect structure singulation.

    METHOD OF SEPARATING A BACK LAYER ON A SUBSTRATE USING EXPOSURE TO REDUCED TEMPERATURE AND RELATED APPARATUS

    公开(公告)号:US20190287855A1

    公开(公告)日:2019-09-19

    申请号:US16433717

    申请日:2019-06-06

    Abstract: A method for processing a semiconductor substrate includes providing the semiconductor substrate having die formed as part of the semiconductor substrate and separated from each other by singulation lines. The semiconductor substrate has first and second opposing major surfaces and contacts disposed over the first major surface. A layer of material is disposed over the second major surface, and the singulation lines extend inward from the first major surface into the semiconductor substrate without extending through the layer of material so that the layer of material is under the singulation lines. The method includes separating the layer of material proximate to the singulation lines by exposing the layer of material to a reduced temperature below about minus 150 degrees Celsius. In some examples, a cryogenic fluid can be to provide the reduced temperature. The method provides a reliable and efficient way to bulk separate at least the layer of material.

    METHOD OF SEPARATING A BACK LAYER ON A SUBSTRATE USING EXPOSURE TO REDUCED TEMPERATURE AND RELATED APPARATUS

    公开(公告)号:US20180342423A1

    公开(公告)日:2018-11-29

    申请号:US15938115

    申请日:2018-03-28

    Abstract: A method of processing a substrate includes providing a substrate having die formed as part of the substrate and separated from each other by spaces, wherein the substrate has first and second opposing major surfaces, and wherein a layer of material is formed atop the second major surface. The method includes placing the substrate onto a carrier substrate and removing portions of the substrate through the spaces to form gaps between adjoining die. The gaps extend at least partially through the substrate towards the second major surface. The method includes exposing the layer of material to a reduced temperature while the substrate is constrained in a first direction between a plate structure and a support structure, wherein the exposing step expands the gaps between the adjoining die in a second direction to separate at least portions of the layer of material. The method provides a reliable and efficient way to bulk separate at least the layer of material.

    SEMICONDUCTOR DEVICE AND METHOD FOR SUPPORTING ULTRA-THIN SEMICONDUCTOR DIE

    公开(公告)号:US20180254217A1

    公开(公告)日:2018-09-06

    申请号:US15446281

    申请日:2017-03-01

    Abstract: A first semiconductor substrate contains a first semiconductor material, such as silicon. A second semiconductor substrate containing a second semiconductor material, such as gallium nitride or aluminum gallium nitride, is formed on the first semiconductor substrate. The first semiconductor substrate and second semiconductor substrate are singulated to provide a semiconductor die including a portion of the second semiconductor material supported by a portion of the first semiconductor material. The semiconductor die is disposed over a die attach area of an interconnect structure. The interconnect structure has a conductive layer and optional active region. An underfill material is deposited between the semiconductor die and die attach area of the interconnect structure. The first semiconductor material is removed from the semiconductor die and the interconnect structure is singulated to separate the semiconductor die. The first semiconductor material can be removed post interconnect structure singulation.

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