摘要:
Mash seam welding is performed to weld metal plates with thicknesses of 2 mm or more to stabilize the strength of a joint portion, reduce uneven parts of the joint portion, and ensure high strength and reliability of the joint portion. First, two metal plates, clamped with first and second clamping devices, are placed to overlap each other at their end portions. The overlapping portions (L) of the metal plates are pressed together with a pair of upper and lower electrode wheels while welding currents flow to continuously weld the overlapping portions (L) and join the metal plates. The pressing forces applied to the electrode wheels are controlled so that upper and lower welding forces acting upon the overlapping portions are equal to each other during the time when the overlapping portions are continuously welded.
摘要:
Mash seam welding is performed to weld metal plates with thicknesses of 2 mm or more to stabilize the strength of a joint portion, reduce uneven parts of the joint portion, and ensure high strength and reliability of the joint portion. First, two metal plates, clamped with first and second clamping devices, are placed to overlap each other at their end portions. The overlapping portions (L) of the metal plates are pressed together with a pair of upper and lower electrode wheels while welding currents flow to continuously weld the overlapping portions (L) and join the metal plates. The pressing forces applied to the electrode wheels are controlled so that upper and lower welding forces acting upon the overlapping portions are equal to each other during the time when the overlapping portions are continuously welded.
摘要:
Cold rolled material manufacturing equipment comprises: an unwinding device (21a) for unwinding a hot rolled coil after acid pickling; joining means (23), disposed on the exit side of the unwinding device, for joining the tail end of a preceding coil (25b) to the leading end of a succeeding coil (22a) unwound from the unwinding device; a rolling mill (10a, 10b) for continuously rolling the coils, with the leading end and the tail end of the coils being joined, in one direction; a strip storage device (50), disposed between the joining means and the rolling mill, for storing a strip S in order to perform continuous rolling by the rolling mill during joining of the preceding coil and the succeeding coil by the joining means; a strip cutting device (28) for cutting the strip to a desired length; a winding device (24) for winding the rolled coil; transport means (30) for withdrawing the coil from the winding device, and transporting the coil to the unwinding device (21a, 21b) so that the coil is rolled a plurality of times until the strip thickness of the coil reaches a desired product strip thickness; and a rolling speed control device (40) for controlling a rolling speed during joining of the preceding coil and the succeeding coil to a lower speed than a steady rolling speed.
摘要:
A pair of upper and lower electrode wheels 1, 2 are disposed so that their axes 17, 18 are tilted in a horizontal plane in respective directions opposite to each other with respect to a straight line Y perpendicular to a welding line X defined on overlapping portions (L) of two metal plates 5, 6, and mash seam welding is performed while positively driving electric motors 61, 62. This can reduce the increased amount of thickness and step gradient of a joint portion to reduce a stress concentration factor and ensure joint strength. The metal plates are joined to each other such that a nugget N is not deviated from a joint interface. Therefore, it is possible to prevent respective ends of the metal plates at the overlapping portions L from biting into and scratching the corresponding electrode wheels 1, 2 and to prevent spattering during the welding.
摘要:
A pair of upper and lower pressure rollers 3, 4 is disposed so that their axes 15, 16 are tilted in a horizontal plane in respective directions opposite to each other with respect to a straight line perpendicular to a welding line of a joint portion J. The pressure rollers 3, 4 are positively driven by corresponding electric motors 63, 64 to thereby roll the joint portion. Thus, steps defined at the joint portion can be smoothed and a step gradient can be reduced to ensure a high degree of joint strength. Thus, it is possible to prevent a step portion from being interfolded into the base material of the meal plates 5, 6.
摘要:
Cold rolled material manufacturing equipment comprises: an unwinding device for unwinding a hot rolled coil after acid pickling; joining means, disposed on the exit side of the unwinding device, for joining the tail end of a preceding coil to the leading end of a succeeding coil unwound from the unwinding device; a rolling mill for continuously rolling the coils in one direction; a strip storage device, disposed between the joining means and the rolling mill, for storing a strip to perform continuous rolling during the joining; a strip cutting device for cutting the strip to a desired length; a winding device for winding the rolled coil; transport means for transporting the coil to the unwinding device so that the coil is rolled a plurality of times; and a rolling speed control device for controlling a rolling speed during the joining to a lower speed than a steady rolling speed.
摘要:
A pair of upper and lower pressure rollers 3, 4 is disposed so that their axes 15, 16 are tilted in a horizontal plane in respective directions opposite to each other with respect to a straight line perpendicular to a welding line of a joint portion J. The pressure rollers 3, 4 are positively driven by corresponding electric motors 63, 64 to thereby roll the joint portion. Thus, steps defined at the joint portion can be smoothed and a step gradient can be reduced to ensure a high degree of joint strength.
摘要:
A work roll crossing type rolling mill has back-up rolls arranged in such a manner that their axes are not inclined in a horizontal plane. Work rolls are constructed in such a manner that their axes can be inclined in a horizontal plane relative to the backup rolls such that the axes of the work rolls cross the axes of the back-up rolls and such that the axes of the work rolls cross each other. A lubricant supply device is provided for supplying a lubricant between each work roll and each back-up roll combination to greatly reduce the thrust exerted to the work rolls, whereby the rolling mill is given an excellent ability of controlling the crown of the material to be rolled.
摘要:
In a system and method for manufacturing thin plate by hot-working, a splicing machine for continuously splicing the front edge of a following plate and the rear edge of a precedent plate is provided in the process precedent to a set of rolling mill stands having non-driven small diameter working rollers. By continuously splicing the plates, most portions of the rolled plates can be rolled under a steady state rolling condition, that is, an after-engaged rolling condition, and the thickness reducing amount of the plates in most portions of the rolled material is substantially increased, which substantially improves the rolling efficiency. Thereby, the diameter of the working rollers can be decreased smaller than the diameter of working roller used in a conventional rolling mill, rolling mill strands can be made small, and it can be realized to attain a small-scale system for manufacturing thin plate by hot working.
摘要:
A lubricant is supplied from headers of lubricant supply units onto surfaces of back-up rolls at locations spaced from contact positions between a pair of work rolls and a pair of back-up rolls. The headers each include a lubricant spray nozzle for spraying the lubricant under a pressure not lower than 3 kg/cm.sup.2, a header cover for confining the lubricant sprayed from the lubricant spray nozzle, an oil return line for returning the surplus lubricant, and seal members made of flexible material such as rubber. The work rolls are provided with water wiping plates, and the back-up rolls are also provided with water wiping plates. In a work rolls crossing type mill thus arranged, water films of cooling water deposited on the roll surfaces are removed to prevent the cooling water from mixing into the lubricant. Even if the water films are not totally removed, it is possible to surely plate out the lubricant for reliably lubricating between the work rolls and the back-up rolls. Raw lubricant oil of the lubricant meets the following requirements; (a) the coefficient of friction between said work rolls and said back-up rolls is in the range of 0.04 to 0.1, (b) the viscosity is not larger than 80 Cst. at 40.degree. C., (c) mineral oil and synthetic ester not less than 5% are contained as base oil, (d) a fatty acid in the range of 0.03 to 0.5% is contained as an oiliness enhancer, (e) an extreme pressure additive not less than 0.1% is contained, and preferably, (f) a surface active agent not larger than 0.5% is contained as emulsifier.