METHOD AND APPARATUS FOR PRODUCING COMPOUND POWDERS
    1.
    发明申请
    METHOD AND APPARATUS FOR PRODUCING COMPOUND POWDERS 有权
    生产复合粉末的方法和装置

    公开(公告)号:US20160257566A1

    公开(公告)日:2016-09-08

    申请号:US15132070

    申请日:2016-04-18

    Applicant: Qualmat, Inc.

    Inventor: Bo LIU Hongjie QIU

    Abstract: A gas atomization apparatus is disclosed for producing high purity fine refractory compound powders. After the system reaches high vacuum, a first stage inert atomizing gas breaks superheated metal melt into droplets and a second stage reactive atomizing gas breaks the droplets further into ultrafine droplets while reacts with them to form refractory compound powders. The first stage atomizing gas is inert gas able to break up melt into droplets and prevent crust formation on the nozzle front. A reaction time enhancer is arranged at bottom of reaction chamber to furnish a reactive gas flow in a reverse direction of the falling droplets and powders. Under the reverse gas flow, the falling droplets and powders change moving direction and travel longer distance in reaction chamber to increase reaction time. This apparatus can produce refractory powders with ultrahigh purity and uniform powder size while maintain high process energy efficiency.

    Abstract translation: 公开了一种用于生产高纯度精细耐火复合粉末的气体雾化装置。 在系统达到高真空之后,第一级惰性雾化气体将过热的金属熔体分解成液滴,第二级反应性雾化气体进一步将液滴分解成超细液滴,同时与其反应形成难熔化合物粉末。 第一级雾化气体是惰性气体,能够将熔体分解成液滴并防止喷嘴前端上的外壳形成。 反应时间增强剂被布置在反应室的底部,以在落下的液滴和粉末的相反方向上提供反应气流。 在反向气流下,滴落的液滴和粉末改变移动方向,并在反应室中行进更长的距离以增加反应时间。 该设备可以生产具有超高纯度和均匀粉末尺寸的耐火粉末,同时保持高的工艺能量效率。

    Production of compounds by reaction of solid materials at high
temperatures produced by plasma arc torches
    3.
    发明授权
    Production of compounds by reaction of solid materials at high temperatures produced by plasma arc torches 失效
    通过等离子体电弧炬产生的高温下固体材料的反应来生产化合物

    公开(公告)号:US4766284A

    公开(公告)日:1988-08-23

    申请号:US836530

    申请日:1986-03-05

    CPC classification number: C01B13/326 C01G49/0018 C01G49/0036 C01P2002/82

    Abstract: Reactions between solid materials to form useful products, for example, strontium ferrites, are effected by heating a primary solid feed material with a plasma gas stream to melt the primary feed material and then contacting a secondary solid feed material with the molten primary feed material and the plasma gas stream to melt the secondary feed material and enable reaction among the reactants to occur. The method of the invention simplifies the effecting of solid-solid reactions using plasma gas streams and permits the use of impure materials as the secondary feed material, strontium carbonate or strontium oxide and ferric oxide (hematite), so as to form a strontium ferrite.

    Abstract translation: 通过用等离子体气流加热初级固体进料以熔化主进料,然后使第二固体进料与熔融的初级进料接触并使其接触,从而实现形成有用产物的固体材料(例如铁酸锶)之间的反应 等离子体气流熔化二次进料,并使反应物之间发生反应。 本发明的方法简化了使用等离子体气流的固体反应的影响,并允许使用不纯的材料作为二次进料,碳酸锶或氧化锶和氧化铁(赤铁矿),以形成锶铁氧体。

    Method for making high purity metal oxide particles and materials made thereof
    5.
    发明授权
    Method for making high purity metal oxide particles and materials made thereof 有权
    制备高纯度金属氧化物颗粒的方法及其制备的材料

    公开(公告)号:US09249028B2

    公开(公告)日:2016-02-02

    申请号:US13560516

    申请日:2012-07-27

    Abstract: The present invention is directed to a method of making metal oxide and mixed metal oxide particles. The method includes treating a mixture formed from a metal source, such as metal alkoxide, a surfactant, and a first alcohol in an aqueous media at a very high metal oxide yield. The mixture is reacted using a catalyst to form metal oxide particles having a desired particle size in said mixture. By washing the particles with an aprotic solvent, the residual carbon content of the particles can be significantly reduced. The method is particularly suitable for forming silica particles. The metal oxide particles can then be heat treated to form synthetic fused metal oxides such as, for example, synthetic fused silica.

    Abstract translation: 本发明涉及制备金属氧化物和混合金属氧化物颗粒的方法。 该方法包括以非常高的金属氧化物产率在水性介质中处理由金属源形成的混合物,例如金属醇盐,表面活性剂和第一醇。 使用催化剂使混合物反应以在所述混合物中形成具有所需粒度的金属氧化物颗粒。 通过用非质子溶剂洗涤颗粒,可以显着降低颗粒的残留碳含量。 该方法特别适用于形成二氧化硅颗粒。 然后可以对金属氧化物颗粒进行热处理以形成合成的熔融金属氧化物,例如合成的熔融二氧化硅。

    METHOD FOR MAKING HIGH PURITY METAL OXIDE PARTICLES AND MATERIALS MADE THEREOF
    9.
    发明申请
    METHOD FOR MAKING HIGH PURITY METAL OXIDE PARTICLES AND MATERIALS MADE THEREOF 有权
    制备高纯度金属氧化物颗粒的方法及其制备方法

    公开(公告)号:US20120288714A1

    公开(公告)日:2012-11-15

    申请号:US13560516

    申请日:2012-07-27

    Abstract: The present invention is directed to a method of making metal oxide and mixed metal oxide particles. The method includes treating a mixture formed from a metal source, such as metal alkoxide, a surfactant, and a first alcohol in an aqueous media at a very high metal oxide yield. The mixture is reacted using a catalyst to form metal oxide particles having a desired particle size in said mixture. By washing the particles with an aprotic solvent, the residual carbon content of the particles can be significantly reduced. The method is particularly suitable for forming silica particles. The metal oxide particles can then be heat treated to form synthetic fused metal oxides such as, for example, synthetic fused silica.

    Abstract translation: 本发明涉及制备金属氧化物和混合金属氧化物颗粒的方法。 该方法包括以非常高的金属氧化物产率在水性介质中处理由金属源形成的混合物,例如金属醇盐,表面活性剂和第一醇。 使用催化剂使混合物反应以在所述混合物中形成具有所需粒度的金属氧化物颗粒。 通过用非质子溶剂洗涤颗粒,可以显着降低颗粒的残留碳含量。 该方法特别适用于形成二氧化硅颗粒。 然后可以对金属氧化物颗粒进行热处理以形成合成的熔融金属氧化物,例如合成的熔融二氧化硅。

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